2009 Ford Transit Flatbed and Chassis Third generation facelift (MK7) Engine Fastener Tightening Specifications
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| Condition | Value |
|---|
expand_moreAir intake system
expand_moreIntake manifold
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 13.28 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 13.28 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 13.28 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 13.28 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 13.28 lbf⋅ft |
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 11.06 lbf⋅ft |
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 11.06 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.4 TDCi 4x4 with diesel straight-4 2.4 L 138 HP engine (2006.11–2014.8) | 39.09 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 114 HP engine (2006.4–2014.8) | 39.09 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 114 HP engine (2006.4–2014.8) | 39.09 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 138 HP engine (2006.4–2014.8) | 39.09 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 138 HP engine (2006.4–2014.8) | 39.09 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 99 HP engine (2006.4–2014.8) | 39.09 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 99 HP engine (2006.4–2014.8) | 39.09 lbf⋅ft |
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 35.4 lbf⋅ft |
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 35.4 lbf⋅ft |
expand_moreAll other modifications
expand_moreOn engine bracket
| With air-conditioning | 31.72 lbf⋅ft |
| With air-conditioning | 16.96 lbf⋅ft |
expand_moreAuxiliary drive belt tensioner
| All other modifications | 18.44 lbf⋅ft |
| Air-conditioning compressor | 18.44 lbf⋅ft |
| Air-conditioning compressor pressure line | 14.75 lbf⋅ft |
expand_moreAlternator
| 2.2 TDCi with diesel straight-4 2.2 L 109 HP engine (2006.4–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 114 HP engine (2008.10–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 114 HP engine (2008.10–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 114 HP engine (2008.10–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 114 HP engine (2008.10–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 114 HP engine (2008.10–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 129 HP engine (2006.4–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 138 HP engine (2007.10–2011.9) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 138 HP engine (2007.10–2011.9) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 138 HP engine (2007.10–2011.9) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 138 HP engine (2007.10–2011.9) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 138 HP engine (2007.10–2011.9) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 84 HP engine (2006.4–2014.8) | 29.5 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 84 HP engine (2006.4–2014.8) | 29.5 lbf⋅ft |
| All other modifications | 35.4 lbf⋅ft |
| Generator bracket | 16.96 lbf⋅ft |
| Power steering pump bracket | 16.23 lbf⋅ft |
| Hydraulic lines at the servo-steering pump | 17.7 lbf⋅ft |
expand_moreServo steering pump
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| All other modifications | 16.96 lbf⋅ft |
| Tensioning device for air-conditioning compressor auxiliary drive belt | 31.72 lbf⋅ft |
| Vacuum pump | 16.96 lbf⋅ft |
expand_moreCarburetion
| Exhaust gas return cooler | 16.96 lbf⋅ft |
| Exhaust gas return valve | 7.38 lbf⋅ft |
| Exhaust recirculation pipe | 5.9 lbf⋅ft |
expand_moreFuel-distributing pipe
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| All other modifications | 16.96 lbf⋅ft |
expand_moreHigh-pressure line
| First stage | 11.06 lbf⋅ft |
| Replace high-pressure line. | |
| Second stage | 22.13 lbf⋅ft |
| High-pressure pump | 16.96 lbf⋅ft |
expand_moreHigh-pressure pump pulley
expand_more2.4 TDCi 4x4 with diesel straight-4 2.4 L 138 HP engine (2006.11–2014.8)
| Central nuts | 47.2 lbf⋅ft |
| Wheel | 24.34 lbf⋅ft |
expand_more3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8)
| Central nuts | 47.2 lbf⋅ft |
expand_moreAll other modifications
| Left-hand thread | 40.57 lbf⋅ft |
expand_moreInjection hoses
expand_moreAll other modifications
| First stage | 3.69 lbf⋅ft |
| Second stage | 25.81 lbf⋅ft |
expand_moreInjection nozzle (injector)
expand_more2.2 TDCi with diesel straight-4 2.2 L 109 HP engine (2006.4–2014.8)
| First stage | 4.43 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_more2.2 TDCi with diesel straight-4 2.2 L 114 HP engine (2008.10–2014.8)
| First stage | 4.43 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_more2.2 TDCi with diesel straight-4 2.2 L 138 HP engine (2007.10–2011.9)
| First stage | 4.43 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_more2.4 TDCi 4x4 with diesel straight-4 2.4 L 138 HP engine (2006.11–2014.8)
| First stage | 4.43 lbf⋅ft |
| Use new screws. | |
| Second stage | 180° |
expand_more3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8)
expand_moreCylinder 1 and 2
| First stage | 4.43 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_moreCylinder 3 and 4
| First stage | 4.43 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
| Cylinder 5 | 3.69 lbf⋅ft |
| Replace screws. | |
expand_moreAll other modifications
| First stage | 4.43 lbf⋅ft |
| Reuse screws only 3 times. | |
| Second stage | 360° |
expand_moreInjection pump
| High-pressure pump | 16.96 lbf⋅ft |
| Injection pump pulley | 23.6 lbf⋅ft |
expand_moreCharging
| Turbo charger | 16.96 lbf⋅ft |
| Replace nuts. | |
| Turbocharger bracket | 16.96 lbf⋅ft |
| Turbocharger oil feed line | 14.75 lbf⋅ft |
| Turbocharger oil return line | 7.38 lbf⋅ft |
expand_moreCooling system
expand_moreCoolant pump
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| All other modifications | 16.96 lbf⋅ft |
| Coolant pump pulley | 14.75 lbf⋅ft |
expand_moreCoolant pump drive wheel
| On servo pump | 16.23 lbf⋅ft |
| Fan wheel | 77.44 lbf⋅ft |
expand_moreViscous fan bracket
| All Ford diesel straight-5 3.2 L SAFA engines | 35.4 lbf⋅ft |
| All Ford diesel straight-5 3.2 L SAFB engines | 35.4 lbf⋅ft |
| All other modifications | 39.09 lbf⋅ft |
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Ford gasoline/natural gas straight-4 2.3 L GZFC engines
| First stage | 5.16 lbf⋅ft |
| Second stage | 11.8 lbf⋅ft |
expand_moreAll other modifications
| M6 screws | 7.38 lbf⋅ft |
| M8 screws | 16.96 lbf⋅ft |
| Tighten the screws evenly from inside to outside in several steps. | |
expand_moreCylinder head screws
expand_moreAll Ford gasoline/natural gas straight-4 2.3 L GZFC engines
| First stage | 3.69 lbf⋅ft |
| Use new screws. | |
| Second stage | 11.06 lbf⋅ft |
| Third stage | 33.19 lbf⋅ft |
| Fourth stage | 90° |
| Fifth stage | 90° |
expand_moreAll Ford diesel straight-4 2.4 L H9FB engines
expand_moreScrews 1 – 10
| First stage | 7.38 lbf⋅ft |
| Replace screws. | |
| Third stage | 14.75 lbf⋅ft |
| Fifth stage | 29.5 lbf⋅ft |
| Seventh stage | 180° |
expand_moreScrews 11 – 18
| Second stage | 3.69 lbf⋅ft |
| Fourth stage | 7.38 lbf⋅ft |
| Sixth stage | 14.75 lbf⋅ft |
| Eighth stage | 180° |
expand_moreAll Ford diesel straight-4 2.2 L PGFA engines
expand_moreScrews 1 – 10
| First stage | 7.38 lbf⋅ft |
| Replace screws. | |
| Third stage | 14.75 lbf⋅ft |
| Fifth stage | 29.5 lbf⋅ft |
| Seventh stage | 180° |
expand_moreScrews 11 – 18
| Second stage | 3.69 lbf⋅ft |
| Fourth stage | 7.38 lbf⋅ft |
| Sixth stage | 14.75 lbf⋅ft |
| Eighth stage | 180° |
expand_moreAll Ford diesel straight-4 2.2 L QVFA engines
expand_moreScrews 1 – 10
| First stage | 7.38 lbf⋅ft |
| Replace screws. | |
| Third stage | 14.75 lbf⋅ft |
| Fifth stage | 29.5 lbf⋅ft |
| Seventh stage | 180° |
expand_moreScrews 11 – 18
| Second stage | 3.69 lbf⋅ft |
| Fourth stage | 7.38 lbf⋅ft |
| Sixth stage | 14.75 lbf⋅ft |
| Eighth stage | 180° |
expand_moreAll Ford diesel straight-5 3.2 L SAFA engines
expand_moreScrews 1 – 12
| First stage | 7.38 lbf⋅ft |
| See figure 1. | |
| Third stage | 14.75 lbf⋅ft |
| Fifth stage | 36.88 lbf⋅ft |
expand_moreScrews 13 – 22
| Second stage | 3.69 lbf⋅ft |
| Fourth stage | 7.38 lbf⋅ft |
| Sixth stage | 18.44 lbf⋅ft |
| Seventh stage | 180° |
expand_moreAll Ford diesel straight-4 2.2 L SRFA engines
expand_moreScrews 1 – 10
| First stage | 7.38 lbf⋅ft |
| Replace screws. | |
| Third stage | 14.75 lbf⋅ft |
| Fifth stage | 29.5 lbf⋅ft |
| Seventh stage | 180° |
expand_moreScrews 11 – 18
| Second stage | 3.69 lbf⋅ft |
| Fourth stage | 7.38 lbf⋅ft |
| Sixth stage | 14.75 lbf⋅ft |
| Eighth stage | 180° |
expand_moreAll other modifications
expand_moreScrews 1 – 10
| First stage | 7.38 lbf⋅ft |
| Replace screws. | |
| Third stage | 14.75 lbf⋅ft |
| Fifth stage | 25.81 lbf⋅ft |
| Seventh stage | 33.19 lbf⋅ft |
| Ninth stage | 90° |
| Eleventh stage | 90° |
expand_moreScrews 11 – 18
| Second stage | 3.69 lbf⋅ft |
| Replace screws. | |
| Fourth stage | 7.38 lbf⋅ft |
| Sixth stage | 14.75 lbf⋅ft |
| Eighth stage | 18.44 lbf⋅ft |
| Tenth stage | 90° |
| Twelfth stage | 90° |
expand_moreRocker bridge
| First stage | 7.38 lbf⋅ft |
| Second stage | 30° |
| Valve cover | 7.38 lbf⋅ft |
| Replace the stud bolt. | |
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more2.4 TDCi 4x4 with diesel straight-4 2.4 L 138 HP engine (2006.11–2014.8)
| First stage | 18.44 lbf⋅ft |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
expand_more3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8)
| First stage | 22.13 lbf⋅ft |
| Second stage | 59 lbf⋅ft |
expand_moreAll other modifications
| First stage | 18.44 lbf⋅ft |
| Second stage | 27.29 lbf⋅ft |
| Third stage | 90° |
expand_moreCrankshaft central screws
| First stage | 73.76 lbf⋅ft |
| Use new screw. | |
| Second stage | 90° |
expand_moreCrankshaft pulley
| First stage | 33.19 lbf⋅ft |
| Use new screws and tighten them crosswise. | |
| Second stage | 120° |
expand_moreFlywheel
expand_moreAll Ford gasoline/natural gas straight-4 2.3 L GZFC engines
| First stage | 36.88 lbf⋅ft |
| Replace screws. | |
| Second stage | 59 lbf⋅ft |
| Third stage | 82.61 lbf⋅ft |
expand_moreAll Ford diesel straight-4 2.4 L H9FB engines
| First stage | 18.44 lbf⋅ft |
| Replace screws. | |
| Second stage | 22.13 lbf⋅ft |
| Third stage | 55.32 lbf⋅ft |
| Fourth stage | 45° |
expand_moreAll Ford diesel straight-4 2.2 L PGFA engines
| First stage | 11.06 lbf⋅ft |
| Replace screws. | |
| Second stage | 22.13 lbf⋅ft |
| Third stage | 55.32 lbf⋅ft |
| Fourth stage | 45° |
expand_moreAll Ford diesel straight-4 2.2 L QVFA engines
| First stage | 11.06 lbf⋅ft |
| Replace screws. | |
| Second stage | 22.13 lbf⋅ft |
| Third stage | 55.32 lbf⋅ft |
| Fourth stage | 45° |
expand_moreAll Ford diesel straight-5 3.2 L SAFA engines
| First stage | 36.88 lbf⋅ft |
| Second stage | 59 lbf⋅ft |
| Third stage | 82.61 lbf⋅ft |
expand_moreAll Ford diesel straight-4 2.2 L SRFA engines
| First stage | 11.06 lbf⋅ft |
| Replace screws. | |
| Second stage | 22.13 lbf⋅ft |
| Third stage | 55.32 lbf⋅ft |
| Fourth stage | 45° |
expand_moreAll other modifications
| First stage | 18.44 lbf⋅ft |
| Replace screws. | |
| Second stage | 33.19 lbf⋅ft |
| Third stage | 45° |
expand_moreMain bearing
expand_moreAll Ford diesel straight-5 3.2 L SAFA engines
| First stage | 33.19 lbf⋅ft |
| Second stage | 59 lbf⋅ft |
| Third stage | 85° |
expand_moreAll other modifications
| First stage | 11.06 lbf⋅ft |
| Second stage | 14.75 lbf⋅ft |
| Third stage | 25.81 lbf⋅ft |
| Fourth stage | 59 lbf⋅ft |
| Fifth stage | 90° |
expand_moreEngine control
expand_moreCamshaft timing chain guide rail
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
expand_moreCamshaft timing chain slip rail
| All other modifications | 25.81 lbf⋅ft |
expand_moreCamshaft timing chain tensioner
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 7.38 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
expand_moreCamshaft timing chain tensioning rail
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 29.5 lbf⋅ft |
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 29.5 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
| Chain tensioner | 11.06 lbf⋅ft |
| Control drive chain tensioner | 11.06 lbf⋅ft |
| Control drive chain tensioning rail | 11.06 lbf⋅ft |
expand_moreInlet camshaft wheel
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| All other modifications | 24.34 lbf⋅ft |
| Replace screws. | |
| Oil pump drive chain tensioner | 7.38 lbf⋅ft |
expand_moreOutlet camshaft wheel
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 53.1 lbf⋅ft |
| All other modifications | 24.34 lbf⋅ft |
| Replace screws. | |
expand_moreTiming case cover
expand_moreAll Ford gasoline/natural gas straight-4 2.3 L GZFC engines
| M10 | 35.4 lbf⋅ft |
|
|
| M6 | 7.38 lbf⋅ft |
| See figure 2. | |
expand_moreAll Ford diesel straight-4 2.4 L H9FB engines
| Nuts | 7.38 lbf⋅ft |
| Screws | 10.33 lbf⋅ft |
expand_moreAll Ford diesel straight-5 3.2 L SAFA engines
| Nuts | 7.38 lbf⋅ft |
| Screws | 10.33 lbf⋅ft |
| All other modifications | 8.11 lbf⋅ft |
| Toothed belt tightener | 11.06 lbf⋅ft |
expand_moreEngine lubrication
expand_moreOil drain plug
| 2.2 TDCi with diesel straight-4 2.2 L 109 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 129 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 84 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.2 TDCi with diesel straight-4 2.2 L 84 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.4 TDCi 4x4 with diesel straight-4 2.4 L 138 HP engine (2006.11–2014.8) | 16.96 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 114 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 114 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 138 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 138 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 99 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.4 TDCi [RWD] with diesel straight-4 2.4 L 99 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| All other modifications | 28.76 lbf⋅ft |
| Replace sealing rings. | |
expand_moreOil filter housing
expand_more2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8)
| On the engine block | 18.44 lbf⋅ft |
| All other modifications | 16.96 lbf⋅ft |
expand_moreOil pump
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 16.96 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
| Oil pump chain wheel | 18.44 lbf⋅ft |
expand_moreOil sump
expand_more2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8)
| At the gearbox | 29.5 lbf⋅ft |
![Figure 3. Engine lubrication, Oil sump, 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8).](https://s.garage.wiki/u/9b/9b/9b9b13bed6ed0bc76c7603e14de3deee.svg)
|
|
| On the engine block | 18.44 lbf⋅ft |
| See figure 3. | |
expand_moreAll other modifications
expand_moreOil sump lower part
| First stage | 5.16 lbf⋅ft |
| Second stage | 10.33 lbf⋅ft |
| Oil sump top part | 16.96 lbf⋅ft |
| helically from the inside out | |
expand_moreEngine management
expand_moreCamshaft sensor
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 5.9 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 5.9 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 5.9 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 5.9 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 5.9 lbf⋅ft |
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 6.64 lbf⋅ft |
| 3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8) | 6.64 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
| Charge air pressure sensor | 2.21 lbf⋅ft |
| Crankshaft sensor | 5.16 lbf⋅ft |
| Exhaust gas temperature sensor | 30.98 lbf⋅ft |
| Glow plugs | 9.59 lbf⋅ft |
| Knock sensor | 16.23 lbf⋅ft |
| Lambda sensor | 30.98 lbf⋅ft |
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreAll Ford diesel straight-4 2.2 L PGFA engines
expand_moreM10
| First stage | 36.88 lbf⋅ft |
| Second stage | 45° |
expand_moreM12
| First stage | 88.51 lbf⋅ft |
| Second stage | 45° |
expand_moreAll Ford diesel straight-4 2.2 L QVFA engines
expand_moreM10
| First stage | 36.88 lbf⋅ft |
| Second stage | 45° |
expand_moreM12
| First stage | 88.51 lbf⋅ft |
| Second stage | 45° |
expand_moreAll Ford diesel straight-4 2.2 L SRFA engines
expand_moreM10
| First stage | 36.88 lbf⋅ft |
| Second stage | 45° |
expand_moreM12
| First stage | 88.51 lbf⋅ft |
| Second stage | 45° |
expand_moreAll other modifications
| On the engine block | 45.73 lbf⋅ft |
expand_moreEngine mounting
expand_more2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8)
| At the crossmember | 29.5 lbf⋅ft |
| On engine bracket | 75.97 lbf⋅ft |
expand_more2.4 TDCi 4x4 with diesel straight-4 2.4 L 138 HP engine (2006.11–2014.8)
| At the crossmember | 29.5 lbf⋅ft |
| On the engine block | 45.73 lbf⋅ft |
expand_more3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8)
| At the crossmember | 29.5 lbf⋅ft |
| On the engine block | 45.73 lbf⋅ft |
expand_moreAll other modifications
| On chassis | 51.63 lbf⋅ft |
| On engine bracket | 98.1 lbf⋅ft |
expand_moreEngine suspension
| On chassis | 51.63 lbf⋅ft |
expand_moreSubframe
| M14 | 129.07 lbf⋅ft |
| M16 | 221.27 lbf⋅ft |
expand_moreTorque arm
expand_moreAll other modifications
| At the subframe | 16.96 lbf⋅ft |
| At the gearbox | 75.97 lbf⋅ft |
expand_moreExhaust system
| Catalytic converter | 34.67 lbf⋅ft |
| Catalytic converter bracket | 18.44 lbf⋅ft |
| Diesel particulate filter | 35.4 lbf⋅ft |
expand_moreExhaust manifold
expand_more2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8)
| Nuts | 39.83 lbf⋅ft |
| Stud screws | 12.54 lbf⋅ft |
expand_more3.2 TDCi [RWD] with diesel straight-5 3.2 L 197 HP engine (2007.9–2014.8)
| Nuts | 29.5 lbf⋅ft |
| Screws | 16.96 lbf⋅ft |
| All other modifications | 29.5 lbf⋅ft |
| Replace screws and nuts. | |
expand_moreExhaust manifold heat shields
| All Ford gasoline/natural gas straight-4 2.3 L GZFA engines | 8.85 lbf⋅ft |
| All Ford gasoline straight-4 2.3 L GZFB engines | 8.85 lbf⋅ft |
| All Ford gasoline/natural gas straight-4 2.3 L GZFC engines | 8.85 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
expand_moreExhaust pipe
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 34.67 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 34.67 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 34.67 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 34.67 lbf⋅ft |
expand_moreAll other modifications
| Clamps | 31.72 lbf⋅ft |
expand_moreExhaust pipe rear
| Clamps | 40.57 lbf⋅ft |
expand_moreIgnition system
| Spark plugs | 8.85 lbf⋅ft |
expand_moreStart system
expand_moreStarter
| 2.3 16V CNG [RWD] with gasoline/natural gas straight-4 2.3 L 134 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V LPG [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| 2.3 16V [RWD] with gasoline/natural gas straight-4 2.3 L 143 HP engine (2006.4–2014.8) | 18.44 lbf⋅ft |
| All other modifications | 25.81 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Ford Transit Flatbed and Chassis user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Gearbox Oil Capacity
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Transit Flatbed and Chassis service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2009 Ford Transit Flatbed and Chassis you're not only saving money, but also also improving your technical skills and learning something new.