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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Ford gasoline straight-4 1.8 L EYPA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 13.28 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Ford gasoline straight-4 1.8 L EYPA engines 29.5 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 29.5 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 29.5 lbf⋅ft
All other modifications 35.4 lbf⋅ft
Auxiliary drive belt tensioner 35.4 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
Air-conditioning compressor bracket 18.44 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
Alternator 18.44 lbf⋅ft
expand_moreGenerator bracket
All Ford gasoline straight-4 1.8 L EYPA engines 47.94 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 47.94 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 47.94 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Power steering pump bracket 35.4 lbf⋅ft
Servo steering pump 16.96 lbf⋅ft
expand_moreCarburetion
Fuel-distributing pipe 7.38 lbf⋅ft
expand_moreInjection hoses
expand_moreAll Ford diesel straight-4 1.8 L BHPA engines
On rail 28.03 lbf⋅ft
Otherwise 20.65 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.8 L RWPA engines
On rail 28.03 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_moreAll other modifications
On rail 28.03 lbf⋅ft
Otherwise 29.5 lbf⋅ft
expand_moreInjection nozzle (injector)
All Ford diesel straight-4 1.8 L RWPA engines 27.29 lbf⋅ft
All Ford diesel straight-4 1.8 L RWPC engines 27.29 lbf⋅ft
All Ford diesel straight-4 1.8 L RWPD engines 27.29 lbf⋅ft
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 90°
Otherwise 27.29 lbf⋅ft
Injection pump 14.75 lbf⋅ft
expand_moreInjection pump pulley
Central nuts 36.88 lbf⋅ft
Screws 30.98 lbf⋅ft
Sprocket wheel screws 17.7 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Ford gasoline straight-4 1.8 L EYPA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 13.28 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
expand_moreCoolant pump pulley
All Ford gasoline straight-4 1.8 L EYPA engines 8.85 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 8.85 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 8.85 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Ford gasoline straight-4 1.8 L EYPA engines
First stage 7.38 lbf⋅ft
Second stage 14.01 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCylinder head screws
expand_moreAll Ford gasoline straight-4 1.8 L EYPA engines
Figure 1. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.8 L EYPA.
Figure 1. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.8 L EYPA.
First stage 14.75 lbf⋅ft
Replace screws. See figure 1.
Second stage 29.5 lbf⋅ft
Third stage 90°
expand_moreAll other modifications
expand_moreScrews 1 – 10
Figure 2. Cylinder head, Cylinder head screws, All other modifications, Screws 1 – 10.
Figure 2. Cylinder head, Cylinder head screws, All other modifications, Screws 1 – 10.
First stage 14.75 lbf⋅ft
Replace screws. See figure 2.
Second stage 39.83 lbf⋅ft
Third stage 90°
expand_moreShort screws
Fourth stage 70°
expand_moreLong screws
Fourth stage 90°
expand_moreValve cover
expand_moreAll Ford gasoline straight-4 1.8 L EYPA engines
First stage 1.48 lbf⋅ft
Second stage 5.16 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Ford gasoline straight-4 1.8 L EYPA engines
First stage 11.06 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 19.91 lbf⋅ft
Reuse screws only 2 times.
Second stage 60°
Third stage 20°
expand_moreCrankshaft central screws
All Ford gasoline straight-4 1.8 L EYPA engines 84.82 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 84.82 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 84.82 lbf⋅ft
expand_moreAll other modifications
First stage 73.76 lbf⋅ft
Second stage 180°
expand_moreFlywheel
expand_moreAll Ford diesel straight-4 1.8 L BHPA engines
expand_moreWith common rail injection system
First stage 25.81 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 45°
expand_moreWith distributor injection pump
First stage 13.28 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 45°
Third stage 45°
All Ford gasoline straight-4 1.8 L EYPA engines 82.61 lbf⋅ft
Use new screws.
All Ford gasoline straight-4 1.8 L EYPC engines 82.61 lbf⋅ft
Use new screws.
All Ford gasoline straight-4 1.8 L EYPD engines 82.61 lbf⋅ft
Use new screws.
expand_moreAll Ford diesel straight-4 1.8 L RWPA engines
First stage 25.81 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 45°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreMain bearing
All Ford gasoline straight-4 1.8 L EYPA engines 62.69 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 62.69 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 62.69 lbf⋅ft
expand_moreAll other modifications
First stage 33.19 lbf⋅ft
Second stage 51.63 lbf⋅ft
Third stage 60°
expand_moreEngine control
Camshaft drive belt deflection pulley 16.96 lbf⋅ft
Camshaft timing gear 36.88 lbf⋅ft
Chain tensioner 47.94 lbf⋅ft
Control drive chain guide rail 16.96 lbf⋅ft
Control drive chain tensioner 47.94 lbf⋅ft
Inlet camshaft wheel 50.15 lbf⋅ft
Outlet camshaft wheel 50.15 lbf⋅ft
expand_moreTiming case cover
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
Toothed belt guard 5.16 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Ford gasoline straight-4 1.8 L EYPA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 7.38 lbf⋅ft
All other modifications 5.16 lbf⋅ft
expand_moreToothed belt guard at the top
All Ford gasoline straight-4 1.8 L EYPA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 7.38 lbf⋅ft
All other modifications 5.16 lbf⋅ft
Toothed belt guard center 5.16 lbf⋅ft
expand_moreToothed belt tensioning roller
All Ford gasoline straight-4 1.8 L EYPA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 18.44 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreToothed belt tightener
All Ford gasoline straight-4 1.8 L EYPA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 18.44 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 18.44 lbf⋅ft
expand_moreOil drain plug
All Ford gasoline straight-4 1.8 L EYPA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 18.44 lbf⋅ft
All other modifications 26.55 lbf⋅ft
expand_moreOil pump
First stage 4.43 lbf⋅ft
Second stage 45°
expand_moreOil sump
expand_moreAll Ford gasoline straight-4 1.8 L EYPA engines
First stage 4.43 lbf⋅ft
Second stage 7.38 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreEngine management
Glow plugs 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 35.4 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
All Ford gasoline straight-4 1.8 L EYPA engines 36.88 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPC engines 36.88 lbf⋅ft
All Ford gasoline straight-4 1.8 L EYPD engines 36.88 lbf⋅ft
expand_moreAll other modifications
expand_moreOn engine bracket
Stud screws 9.59 lbf⋅ft
On the engine block 20.65 lbf⋅ft
expand_moreEngine mounting
expand_moreAll Ford gasoline straight-4 1.8 L EYPA engines
Nuts 59 lbf⋅ft
Screws 35.4 lbf⋅ft
expand_moreAll other modifications
On chassis 35.4 lbf⋅ft
On engine bracket 59 lbf⋅ft
expand_moreTorque arm
At the subframe 59 lbf⋅ft
At the gearbox 34.67 lbf⋅ft
expand_moreExhaust system
Catalytic converter 35.4 lbf⋅ft
expand_moreExhaust manifold
expand_moreAll Ford gasoline straight-4 1.8 L EYPA engines
Heat shields 7.38 lbf⋅ft
Otherwise 11.8 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
On injector 18.44 lbf⋅ft
expand_moreIgnition system
Spark plugs 11.06 lbf⋅ft
expand_moreStart system
Starter 25.81 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2006 Ford Tourneo Connect user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Tourneo Connect service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2006 Ford Tourneo Connect you're not only saving money, but also also improving your technical skills and learning something new.

Ford Tourneo Connect First generation (MK1) model years

Units:
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