2002 Ford Ka Hatchback First generation (MK1) Engine Fastener Tightening Specifications
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Condition | Value |
---|
Intake manifold | 13.28 lbf⋅ft |
Air-conditioning compressor | 18.44 lbf⋅ft |
Servo steering pump | 18.44 lbf⋅ft |
Coolant pump | 7.38 lbf⋅ft |
Coolant pump pulley | 8.85 lbf⋅ft |
Camshaft bearing | 6.64 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Mark screws with punch blow. See figure 1. | |
Second stage | 90° |
Reuse screws only 1 times. | |
Third stage | 90° |
First stage | 22.13 lbf⋅ft |
Mark screws with punch blow. See figure 1. | |
Second stage | 90° |
Reuse screws only 1 times. | |
Third stage | 90° |
First stage | 29.5 lbf⋅ft |
Replace screws. See figure 2. | |
Fourth stage | 120° |
Second stage | 11.06 lbf⋅ft |
Replace screws. | |
Third stage | 45° |
First stage | 29.5 lbf⋅ft |
Replace screws. See figure 2. | |
Fourth stage | 120° |
Second stage | 11.06 lbf⋅ft |
Replace screws. | |
Third stage | 45° |
First stage | 22.13 lbf⋅ft |
Mark screws with punch blow. See figure 3. | |
Second stage | 90° |
Reuse screws only 1 times. | |
Third stage | 90° |
Rocker bridge | 31.72 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 4.43 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 4.43 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 4.43 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 4.43 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 4.43 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 50 HP at 5000 RPM, 97 N⋅m at 2000 RPM engine (1996.9–2002.10) | 4.43 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 6.64 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 6.64 lbf⋅ft |
BAA engine | 6.64 lbf⋅ft |
J4D, J4K, J4M, J4N, J4P, and J4S engines | 4.43 lbf⋅ft |
First stage | 2.95 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 84.82 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 84.82 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 84.82 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 84.82 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 84.82 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 50 HP at 5000 RPM, 97 N⋅m at 2000 RPM engine (1996.9–2002.10) | 84.82 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 92.2 lbf⋅ft |
BAA engine | 92.2 lbf⋅ft |
Otherwise | 84.82 lbf⋅ft |
Flywheel | 49.42 lbf⋅ft |
Main bearing | 70.07 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 20.65 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 20.65 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 20.65 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 20.65 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 20.65 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 50 HP at 5000 RPM, 97 N⋅m at 2000 RPM engine (1996.9–2002.10) | 20.65 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 55.32 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 55.32 lbf⋅ft |
BAA engine | 55.32 lbf⋅ft |
Otherwise | 20.65 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 5.9 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 5.9 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 5.9 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 5.9 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 5.9 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 50 HP at 5000 RPM, 97 N⋅m at 2000 RPM engine (1996.9–2002.10) | 5.9 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 29.5 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 29.5 lbf⋅ft |
BAA engine | 29.5 lbf⋅ft |
J4D, J4K, J4M, J4N, J4P, and J4S engines | 5.9 lbf⋅ft |
Oil drain plug | 18.44 lbf⋅ft |
Oil filter housing | 11.06 lbf⋅ft |
First stage | 4.43 lbf⋅ft |
Second stage | 6.64 lbf⋅ft |
Knock sensor | 14.75 lbf⋅ft |
Lambda sensor | 34.67 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 16.96 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 16.96 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 16.96 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 16.96 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 16.96 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 50 HP at 5000 RPM, 97 N⋅m at 2000 RPM engine (1996.9–2002.10) | 16.96 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Second stage | 14.75 lbf⋅ft |
Heat shields | 7.38 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Second stage | 14.75 lbf⋅ft |
J4D, J4K, J4M, J4N, J4P, and J4S engines | 16.96 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 12.54 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 12.54 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 12.54 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 12.54 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 48 HP engine (1998.6–2008.11) | 12.54 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 50 HP at 5000 RPM, 97 N⋅m at 2000 RPM engine (1996.9–2002.10) | 12.54 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 11.06 lbf⋅ft |
1.3 i with gasoline straight-4 1.3 L 68 HP at 5500 RPM, 106 N⋅m at 3000 RPM engine (2002.8–2008.11) | 11.06 lbf⋅ft |
BAA engine | 11.06 lbf⋅ft |
J4D, J4K, J4M, J4N, J4P, and J4S engines | 12.54 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Ford Ka Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Ka Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2002 Ford Ka Hatchback you're not only saving money, but also also improving your technical skills and learning something new.