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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
M6 7.38 lbf⋅ft
M8 13.28 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
expand_moreScrews 1 – 7
Figure 1. Air intake system, Intake manifold, Ford gasoline straight-4 1.5 L M8DB, Screws 1 – 7.
Figure 1. Air intake system, Intake manifold, Ford gasoline straight-4 1.5 L M8DB, Screws 1 – 7.
First stage 1.48 lbf⋅ft
See figure 1.
expand_moreScrews 1 – 2
Second stage 13.28 lbf⋅ft
expand_moreScrews 3 – 6
Third stage 7.38 lbf⋅ft
expand_moreScrews 7
Fourth stage 13.28 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Tighten screws from the inside outwards.
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 18.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Ford gasoline straight-4 1.6 L JQDA engines 35.4 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 35.4 lbf⋅ft
All Ford gasoline straight-4 1.5 L M8DB engines 35.4 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor
All Ford diesel straight-4 2.0 L TXDB engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 20.65 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Ford diesel straight-4 1.6 L T1DA engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DB engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DA engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DB engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
expand_moreAlternator
All Ford gasoline straight-4 1.6 L JQDA engines 35.4 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 35.4 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
On the engine block 35.4 lbf⋅ft
All Ford gasoline straight-4 1.5 L M8DB engines 35.4 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L T1DA engines
Front 33.19 lbf⋅ft
Rear 28.76 lbf⋅ft
All Ford diesel straight-4 2.0 L T7DB engines 30.24 lbf⋅ft
All Ford diesel straight-4 2.0 L T8DE engines 30.24 lbf⋅ft
All Ford diesel straight-4 2.0 L TXDB engines 36.14 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 36.14 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 36.14 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
Flywheel side 28.76 lbf⋅ft
Front side 33.19 lbf⋅ft
expand_moreGenerator bracket
All Ford diesel straight-4 1.5 L XWDA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreVacuum pump
All Ford diesel straight-4 1.6 L T1DA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DB engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DB engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return cooler
M6 5.9 lbf⋅ft
M8 14.75 lbf⋅ft
Exhaust gas return valve 5.9 lbf⋅ft
Exhaust recirculation pipe 5.9 lbf⋅ft
expand_moreFuel-distributing pipe
All Ford diesel straight-4 1.6 L T1DA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DB engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DB engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 14.75 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreHigh-pressure line
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
First stage 15.49 lbf⋅ft
Replace high-pressure line.
Second stage Wait 5 minutes.
Third stage 15.49 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
First stage 10.33 lbf⋅ft
Replace high-pressure line.
Second stage 14.75 lbf⋅ft
Third stage 20°
expand_moreAll Ford gasoline straight-3 1.0 L M2DA engines
First stage 10.33 lbf⋅ft
Replace fuel line.
Second stage 14.75 lbf⋅ft
Third stage 20°
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
First stage 15.49 lbf⋅ft
Replace high-pressure line.
Second stage Wait 5 minutes.
Third stage 15.49 lbf⋅ft
All Ford diesel straight-4 2.0 L T7DB engines 20.65 lbf⋅ft
Replace high-pressure line.
All Ford diesel straight-4 2.0 L T8DE engines 20.65 lbf⋅ft
Replace high-pressure line.
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 13.28 lbf⋅ft
Replace high-pressure line.
Second stage 19.91 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 13.28 lbf⋅ft
Replace high-pressure line.
Second stage 19.91 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
First stage 14.75 lbf⋅ft
Replace high-pressure line.
Second stage 18.44 lbf⋅ft
expand_moreHigh-pressure pump
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreOn bearing casing
First stage Screw in screw(s) by hand.
Second stage 9.59 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
First stage 3.69 lbf⋅ft
Second stage 9.59 lbf⋅ft
All Ford gasoline straight-4 1.5 L M8DB engines 6.64 lbf⋅ft
Replace screws.
All other modifications 14.75 lbf⋅ft
expand_moreHigh-pressure pump drive wheel
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreHousing with 10 screws (screws 1 – 10)
Figure 2. Carburetion, High-pressure pump drive wheel, Ford gasoline straight-4 1.6 L JQDA, Housing with 10 screws (screws 1 – 10).
Figure 2. Carburetion, High-pressure pump drive wheel, Ford gasoline straight-4 1.6 L JQDA, Housing with 10 screws (screws 1 – 10).
First stage 2.21 lbf⋅ft
See figure 2.
Second stage 6.64 lbf⋅ft
Third stage 8.11 lbf⋅ft
expand_moreHousing with 10 screws (screws 1, 2, 5, 6, 7, 8, 9, and 10)
Fourth stage 10.33 lbf⋅ft
Figure 3. Carburetion, High-pressure pump drive wheel, Ford gasoline straight-4 1.6 L JQDA.
Figure 3. Carburetion, High-pressure pump drive wheel, Ford gasoline straight-4 1.6 L JQDA.
Housing with 6 screws 7.38 lbf⋅ft
See figure 3.
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
expand_moreScrews 1 – 8
Figure 4. Carburetion, High-pressure pump drive wheel, Ford gasoline straight-4 1.5 L M8DB, Screws 1 – 8.
Figure 4. Carburetion, High-pressure pump drive wheel, Ford gasoline straight-4 1.5 L M8DB, Screws 1 – 8.
First stage 2.95 lbf⋅ft
See figure 4.
Second stage 10.33 lbf⋅ft
expand_moreScrews 9 – 10
Third stage 8.11 lbf⋅ft
High-pressure pump pulley 36.88 lbf⋅ft
expand_moreInjection hoses
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
expand_moreOn fuel-distributing pipe
First stage 12.54 lbf⋅ft
Replace injection line.
Second stage 20.65 lbf⋅ft
expand_moreOn injector
First stage 12.54 lbf⋅ft
Replace injection line.
Second stage 20.65 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 13.28 lbf⋅ft
Replace injection line.
Second stage 19.91 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 13.28 lbf⋅ft
Replace injection line.
Second stage 19.91 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace injection line.
Second stage 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
First stage 5.16 lbf⋅ft
Second stage 55°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 5.16 lbf⋅ft
Second stage 55°
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 5.16 lbf⋅ft
Replace screws and nuts.
Second stage 55°
expand_moreAll other modifications
expand_moreVariant 1
Figure 5. Carburetion, Injection nozzle (injector), All other modifications, Variant 1.
Figure 5. Carburetion, Injection nozzle (injector), All other modifications, Variant 1.
First stage 5.16 lbf⋅ft
Replace screws. See figure 5.
Second stage 85°
expand_moreVariant 2
Figure 6. Carburetion, Injection nozzle (injector), All other modifications, Variant 2.
Figure 6. Carburetion, Injection nozzle (injector), All other modifications, Variant 2.
First stage 5.16 lbf⋅ft
Replace screws. See figure 6.
Second stage 80°
expand_moreCharging
expand_moreTurbo charger
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreAt the turbocharger
Stud screws 14.75 lbf⋅ft
Nuts 22.13 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
First stage 14.01 lbf⋅ft
Second stage 17.7 lbf⋅ft
Third stage wait for 30 s
Fourth stage 17.7 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
First stage 2.95 lbf⋅ft
Replace nuts.
Second stage 14.01 lbf⋅ft
Third stage 17.7 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L T1DA engines
Heat shields 8.85 lbf⋅ft
Otherwise 18.44 lbf⋅ft
Replace nuts.
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
At the cylinder head 14.75 lbf⋅ft
Heat shields 7.38 lbf⋅ft
All Ford diesel straight-4 2.0 L TXDB engines 18.44 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 18.44 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 18.44 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
Heat shields 5.9 lbf⋅ft
Otherwise 18.44 lbf⋅ft
Replace screws.
expand_moreTurbocharger bracket
M10 29.5 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreTurbocharger coolant feed line
All Ford gasoline straight-4 1.6 L JQDA engines 14.75 lbf⋅ft
Replace screws.
All Ford gasoline straight-4 1.6 L JQDB engines 14.75 lbf⋅ft
Replace screws.
All Ford gasoline straight-4 1.5 L M8DB engines 7.38 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 28.03 lbf⋅ft
expand_moreTurbocharger coolant return line
All Ford gasoline straight-4 1.6 L JQDA engines 14.75 lbf⋅ft
Replace screws.
All Ford gasoline straight-4 1.6 L JQDB engines 14.75 lbf⋅ft
Replace screws.
All Ford gasoline straight-4 1.5 L M8DB engines 7.38 lbf⋅ft
expand_moreTurbocharger oil feed line
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
At the turbocharger 13.28 lbf⋅ft
Replace screws.
On the engine block 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
At the turbocharger 22.13 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
At the turbocharger 19.18 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L T1DA engines
On the engine block 22.13 lbf⋅ft
Replace screws.
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
At the turbocharger 7.38 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
At the turbocharger 28.03 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
At the turbocharger 28.03 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 22.13 lbf⋅ft
Replace screws.
All Ford diesel straight-4 1.5 L XWDB engines 22.13 lbf⋅ft
Replace screws.
expand_moreTurbocharger oil return line
All Ford diesel straight-4 1.5 L XWDA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Ford gasoline straight-4 1.6 L JQDA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
expand_moreScrews 1 – 5
Figure 7. Cooling system, Coolant pump, Ford gasoline straight-3 1.0 L M1DA, Screws 1 – 5.
Figure 7. Cooling system, Coolant pump, Ford gasoline straight-3 1.0 L M1DA, Screws 1 – 5.
First stage 7.38 lbf⋅ft
Replace screws. See figure 7.
expand_moreScrews 6 – 7
Second stage 11.06 lbf⋅ft
Third stage 90°
All Ford gasoline straight-4 1.5 L M8DB engines 7.38 lbf⋅ft
Figure 8. Cooling system, Coolant pump.
Figure 8. Cooling system, Coolant pump.
All Ford diesel straight-4 2.0 L T7DB engines 11.06 lbf⋅ft
See figure 8.
All Ford diesel straight-4 2.0 L T8DE engines 11.06 lbf⋅ft
See figure 8.
All Ford diesel straight-4 2.0 L TXDB engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 11.8 lbf⋅ft
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Second stage 7.38 lbf⋅ft
Coolant pump pulley 18.44 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreScrews 1 – 16
First stage 5.16 lbf⋅ft
Replace screws.
Third stage 45°
expand_moreScrews 17 – 18
Fourth stage 70°
expand_moreScrews 17 – 20
Second stage 7.38 lbf⋅ft
expand_moreScrews 19 – 20
Fifth stage 53°
Figure 9. Cylinder head, Camshaft bearing.
Figure 9. Cylinder head, Camshaft bearing.
All Ford gasoline straight-3 1.0 L M1DA engines 7.38 lbf⋅ft
Replace screws. See figure 9.
All Ford gasoline straight-3 1.0 L M2DA engines 7.38 lbf⋅ft
Replace screws. See figure 9.
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
expand_moreScrews 1 – 16
First stage 5.16 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreScrews 17 – 20
Third stage 7.38 lbf⋅ft
Replace screws.
expand_moreScrews 17 – 18
Fourth stage 70°
expand_moreScrews 19 – 20
Fifth stage 53°
All Ford gasoline straight-3 1.0 L SFDA engines 7.38 lbf⋅ft
Replace screws. See figure 9.
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
Figure 10. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L T7DB.
Figure 10. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L T7DB.
First stage 3.69 lbf⋅ft
See figure 10.
Second stage 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
Figure 11. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L TYDA.
Figure 11. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L TYDA.
First stage 3.69 lbf⋅ft
Tighten in several steps. See figure 11.
Second stage 8.11 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 3.69 lbf⋅ft
Tighten in several steps. See figure 11.
Second stage 8.11 lbf⋅ft
expand_moreAll other modifications
expand_moreAt the cylinder head
Figure 12. Cylinder head, Camshaft bearing, All other modifications, At the cylinder head.
Figure 12. Cylinder head, Camshaft bearing, All other modifications, At the cylinder head.
Bearing casing 7.38 lbf⋅ft
See figure 12.
Figure 13. Cylinder head, Camshaft bearing, All other modifications.
Figure 13. Cylinder head, Camshaft bearing, All other modifications.
Bearing cap 7.38 lbf⋅ft
See figure 13.
expand_moreCylinder head screws
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
Figure 14. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.6 L JQDA.
Figure 14. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.6 L JQDA.
First stage 3.69 lbf⋅ft
Replace screws. See figure 14.
Second stage 11.06 lbf⋅ft
Third stage 25.81 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
Figure 15. Cylinder head, Cylinder head screws, Ford gasoline straight-3 1.0 L M1DA.
Figure 15. Cylinder head, Cylinder head screws, Ford gasoline straight-3 1.0 L M1DA.
First stage 7.38 lbf⋅ft
Use new screws. See figure 15.
Second stage 29.5 lbf⋅ft
Third stage 45° detach
Fourth stage 22.13 lbf⋅ft
Fifth stage 90°
Sixth stage 90°
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
Figure 16. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.5 L M8DB.
Figure 16. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.5 L M8DB.
First stage 3.69 lbf⋅ft
Replace screws. See figure 16.
Second stage 11.06 lbf⋅ft
Third stage 25.81 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
Figure 17. Cylinder head, Cylinder head screws, Ford diesel straight-4 2.0 L T7DB.
Figure 17. Cylinder head, Cylinder head screws, Ford diesel straight-4 2.0 L T7DB.
First stage 14.75 lbf⋅ft
Replace screws. See figure 17.
Second stage 44.25 lbf⋅ft
Third stage 220°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 220°
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 220°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws. See figure 17.
Second stage 29.5 lbf⋅ft
Third stage 260°
expand_moreValve cover
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreScrews 1 – 13
Figure 18. Cylinder head, Valve cover, Ford gasoline straight-4 1.6 L JQDA, Screws 1 – 13.
Figure 18. Cylinder head, Valve cover, Ford gasoline straight-4 1.6 L JQDA, Screws 1 – 13.
First stage 3.69 lbf⋅ft
See figure 18.
Second stage 6.64 lbf⋅ft
Third stage 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
Figure 19. Cylinder head, Valve cover, Ford gasoline straight-3 1.0 L M1DA.
Figure 19. Cylinder head, Valve cover, Ford gasoline straight-3 1.0 L M1DA.
First stage Screw in screw(s) by hand.
Note correct order of tensioning. See figure 19.
Second stage 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
Figure 20. Cylinder head, Valve cover, Ford gasoline straight-4 1.5 L M8DB.
Figure 20. Cylinder head, Valve cover, Ford gasoline straight-4 1.5 L M8DB.
First stage 3.69 lbf⋅ft
See figure 20.
Second stage 6.64 lbf⋅ft
Third stage 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L T3DA engines
Figure 21. Cylinder head, Valve cover, Ford diesel straight-4 1.6 L T3DA.
Figure 21. Cylinder head, Valve cover, Ford diesel straight-4 1.6 L T3DA.
Screws 1 – 9 9.59 lbf⋅ft
See figure 21.
Screws 10 – 11 5.9 lbf⋅ft
Figure 22. Cylinder head, Valve cover.
Figure 22. Cylinder head, Valve cover.
All Ford diesel straight-4 2.0 L T7DB engines 5.9 lbf⋅ft
See figure 22.
All Ford diesel straight-4 2.0 L T8DE engines 5.9 lbf⋅ft
See figure 22.
Figure 23. Cylinder head, Valve cover.
Figure 23. Cylinder head, Valve cover.
All Ford diesel straight-4 2.0 L TXDB engines 7.38 lbf⋅ft
See figure 23.
All Ford diesel straight-4 2.0 L TYDA engines 7.38 lbf⋅ft
See figure 23.
All Ford diesel straight-4 2.0 L UFDB engines 7.38 lbf⋅ft
See figure 23.
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
Figure 24. Cylinder head, Valve cover, Ford diesel straight-4 1.5 L XWDA.
Figure 24. Cylinder head, Valve cover, Ford diesel straight-4 1.5 L XWDA.
Screws 1 – 9 8.85 lbf⋅ft
See figure 24.
Screws 10 – 11 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
First stage 14.75 lbf⋅ft
Second stage 70°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 14.75 lbf⋅ft
Replace screws and nuts.
Second stage 70°
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 14.75 lbf⋅ft
Replace screws and nuts.
Second stage 70°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 180° detach
Third stage 7.38 lbf⋅ft
Fourth stage 130°
expand_moreCrankshaft central screws
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
First stage 73.76 lbf⋅ft
Use new screw.
Second stage 90°
Third stage Wait 10 seconds.
Fourth stage 15°
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
First stage 18.44 lbf⋅ft
Use new screw.
Second stage 51.63 lbf⋅ft
expand_moreWith special tool 303-1611
Third stage 44.25 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
Sixth stage 90°
Seventh stage 90°
Eighth stage 90°
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
Third stage Wait 10 seconds.
Fourth stage 15°
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
First stage 51.63 lbf⋅ft
Replace screws.
Second stage 110°
expand_moreAll Ford diesel straight-4 2.0 L TXDB engines
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 51.63 lbf⋅ft
Third stage 60°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 36.88 lbf⋅ft
Replace bolts.
Second stage 51.63 lbf⋅ft
Third stage 60°
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 51.63 lbf⋅ft
Third stage 60°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 190°
expand_moreDrive plate
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
First stage 11.06 lbf⋅ft
Replace screws.
Second stage 18.44 lbf⋅ft
Third stage 22.13 lbf⋅ft
Fourth stage 90°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 48.68 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 48.68 lbf⋅ft
expand_moreEngine block closure screws
All Ford diesel straight-4 2.0 L TXDB engines 30.98 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 30.98 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 30.98 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreFlywheel
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
First stage 11.06 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 18.44 lbf⋅ft
Third stage 22.13 lbf⋅ft
Fourth stage 90°
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
First stage 7.38 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 18.44 lbf⋅ft
Third stage 36.88 lbf⋅ft
Fourth stage 90°
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
First stage 11.06 lbf⋅ft
Use new screws and snug them down crosswise.
Second stage 18.44 lbf⋅ft
Third stage 22.13 lbf⋅ft
Fourth stage 90°
expand_moreAll Ford diesel straight-4 1.6 L T1DA engines
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
First stage 24.34 lbf⋅ft
Use new screws and snug them down crosswise.
Second stage 34°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
expand_more6 DCT 450 automated shift gearbox
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 48.68 lbf⋅ft
expand_moreWith manual gearbox MMT6
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 35.4 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
expand_more6 DCT 450 automated shift gearbox
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 48.68 lbf⋅ft
expand_moreWith manual gearbox MMT6
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 35.4 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
First stage 22.13 lbf⋅ft
Use new screws and snug them down crosswise.
Second stage 90°
Flywheel cover 35.4 lbf⋅ft
expand_moreMain bearing
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
First stage 22.13 lbf⋅ft
Second stage 82°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 7.38 lbf⋅ft
Replace screws and nuts.
Second stage 22.13 lbf⋅ft
Third stage 82°
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 7.38 lbf⋅ft
Replace screws and nuts.
Second stage 22.13 lbf⋅ft
Third stage 82°
expand_moreAll other modifications
expand_moreScrews 1 – 10
Figure 25. Engine block, Main bearing, All other modifications, Screws 1 – 10.
Figure 25. Engine block, Main bearing, All other modifications, Screws 1 – 10.
First stage 7.38 lbf⋅ft
Replace screws. See figure 25.
Fourth stage 180° detach
Fifth stage 22.13 lbf⋅ft
Sixth stage 140°
expand_moreScrews 11 – 24
Second stage 4.43 lbf⋅ft
Replace screws.
Seventh stage 5.9 lbf⋅ft
expand_moreScrews 25
Third stage 4.43 lbf⋅ft
Replace screws.
Eighth stage 5.9 lbf⋅ft
expand_moreEngine control
expand_moreCamshaft adjuster
Camshaft adjuster valve 5.16 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
All Ford diesel straight-4 2.0 L T7DB engines 36.88 lbf⋅ft
Replace screws.
All Ford diesel straight-4 2.0 L T8DE engines 36.88 lbf⋅ft
Replace screws.
All Ford diesel straight-4 2.0 L TYDA engines 41.3 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 41.3 lbf⋅ft
All other modifications 27.29 lbf⋅ft
expand_moreCamshaft timing gear
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
First stage 14.75 lbf⋅ft
Second stage 60°
expand_moreAll Ford diesel straight-4 2.0 L TXDB engines
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 60°
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace bolts.
Second stage 50°
expand_moreInlet camshaft wheel
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Use new screw.
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
Cap 11.8 lbf⋅ft
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Use new screw.
Second stage 36.88 lbf⋅ft
Third stage 70.07 lbf⋅ft
Fourth stage 45°
expand_moreOutlet camshaft wheel
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Use new screw.
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
Cap 11.8 lbf⋅ft
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Use new screw.
Second stage 36.88 lbf⋅ft
Third stage 70.07 lbf⋅ft
Fourth stage 45°
expand_moreToothed belt guard
All Ford gasoline straight-4 1.6 L JQDA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
expand_moreScrews 1 – 2
Figure 26. Engine control, Toothed belt guard, Ford gasoline straight-3 1.0 L M1DA, Screws 1 – 2.
Figure 26. Engine control, Toothed belt guard, Ford gasoline straight-3 1.0 L M1DA, Screws 1 – 2.
First stage 3.69 lbf⋅ft
Replace screws. See figure 26.
Seventh stage 6.64 lbf⋅ft
Eighth stage 90°
expand_moreScrews 3 – 6
Second stage 7.38 lbf⋅ft
Replace screws.
Fourth stage 29.5 lbf⋅ft
Fifth stage 51.63 lbf⋅ft
Sixth stage 90°
expand_moreScrews 7 – 20
Third stage 3.69 lbf⋅ft
Replace screws.
Ninth stage 11.06 lbf⋅ft
Tenth stage 90°
All Ford gasoline straight-4 1.5 L M8DB engines 7.38 lbf⋅ft
All Ford diesel straight-4 2.0 L T7DB engines 3.69 lbf⋅ft
All Ford diesel straight-4 2.0 L T8DE engines 3.69 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
On the engine block 3.69 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
On the engine block 3.69 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Ford diesel straight-4 2.0 L TXDB engines 5.16 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 5.16 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 5.16 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt guard at the top
All Ford diesel straight-4 2.0 L TXDB engines 5.16 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 5.16 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 5.16 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt tensioning roller
All Ford gasoline straight-4 1.6 L JQDA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 18.44 lbf⋅ft
All Ford gasoline straight-3 1.0 L M1DA engines 19.18 lbf⋅ft
All Ford gasoline straight-3 1.0 L M2DA engines 19.18 lbf⋅ft
All Ford gasoline straight-4 1.5 L M8DB engines 18.44 lbf⋅ft
All Ford gasoline straight-3 1.0 L SFDA engines 19.18 lbf⋅ft
All Ford diesel straight-4 2.0 L T7DB engines 15.49 lbf⋅ft
All Ford diesel straight-4 2.0 L T8DE engines 15.49 lbf⋅ft
All Ford diesel straight-4 2.0 L TXDB engines 15.49 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 15.49 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 15.49 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 40.57 lbf⋅ft
expand_moreOil drain plug
All Ford gasoline straight-4 1.6 L JQDA engines 19.91 lbf⋅ft
Replace sealing rings.
All Ford gasoline straight-4 1.6 L JQDB engines 19.91 lbf⋅ft
Replace sealing rings.
All Ford gasoline straight-3 1.0 L M1DA engines 18.44 lbf⋅ft
Replace sealing rings.
All Ford gasoline straight-3 1.0 L M2DA engines 18.44 lbf⋅ft
Replace sealing rings.
All Ford gasoline straight-4 1.5 L M8DB engines 20.65 lbf⋅ft
Replace sealing rings.
All Ford gasoline straight-3 1.0 L SFDA engines 18.44 lbf⋅ft
Replace sealing rings.
All other modifications 25.81 lbf⋅ft
Replace sealing rings.
Oil filter 11.06 lbf⋅ft
expand_moreOil filter housing
All Ford gasoline straight-4 1.5 L M8DB engines 11.06 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
On the engine block 14.75 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
Oil filter cover 18.44 lbf⋅ft
Replace sealing rings.
On the engine block 7.38 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreOil pump
All Ford gasoline straight-4 1.6 L JQDA engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 6.64 lbf⋅ft
All Ford gasoline straight-3 1.0 L M1DA engines 18.44 lbf⋅ft
All Ford gasoline straight-3 1.0 L M2DA engines 18.44 lbf⋅ft
Figure 27. Engine lubrication, Oil pump.
Figure 27. Engine lubrication, Oil pump.
All Ford gasoline straight-4 1.5 L M8DB engines 7.38 lbf⋅ft
See figure 27.
All Ford gasoline straight-3 1.0 L SFDA engines 18.44 lbf⋅ft
All Ford diesel straight-4 2.0 L T7DB engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L T8DE engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L TXDB engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 11.8 lbf⋅ft
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Second stage 6.64 lbf⋅ft
expand_moreOil sump
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
At the gearbox 34.67 lbf⋅ft
Otherwise 14.01 lbf⋅ft
Replace sealing rings.
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
M10 35.4 lbf⋅ft
Figure 28. Engine lubrication, Oil sump, Ford gasoline straight-3 1.0 L M1DA.
Figure 28. Engine lubrication, Oil sump, Ford gasoline straight-3 1.0 L M1DA.
M6 7.38 lbf⋅ft
See figure 28.
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
Figure 29. Engine lubrication, Oil sump, Ford gasoline straight-4 1.5 L M8DB.
Figure 29. Engine lubrication, Oil sump, Ford gasoline straight-4 1.5 L M8DB.
Screws 1 – 4 34.67 lbf⋅ft
See figure 29.
expand_moreScrews 5 – 17
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DA engines 7.38 lbf⋅ft
Replace sealing rings.
All Ford diesel straight-4 1.6 L T1DB engines 7.38 lbf⋅ft
Replace sealing rings.
All Ford diesel straight-4 1.6 L T3DA engines 7.38 lbf⋅ft
Replace sealing rings.
All Ford diesel straight-4 1.6 L T3DB engines 7.38 lbf⋅ft
Replace sealing rings.
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
Oil sump lower part 5.9 lbf⋅ft
expand_moreOil sump top part
At the gearbox 35.4 lbf⋅ft
On the engine block 11.8 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
expand_moreOil sump lower part
Figure 30. Engine lubrication, Oil sump, Ford diesel straight-4 2.0 L TYDA, Oil sump lower part.
Figure 30. Engine lubrication, Oil sump, Ford diesel straight-4 2.0 L TYDA, Oil sump lower part.
First stage 3.69 lbf⋅ft
Replace sealing rings. See figure 30.
Second stage 6.64 lbf⋅ft
expand_moreOil sump top part
First stage 7.38 lbf⋅ft
Replace sealing rings.
Second stage 11.8 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
expand_moreOil sump lower part
First stage 3.69 lbf⋅ft
Replace sealing rings. See figure 30.
Second stage 6.64 lbf⋅ft
expand_moreOil sump top part
First stage 7.38 lbf⋅ft
Replace sealing rings.
Second stage 11.8 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 8.85 lbf⋅ft
Replace sealing rings.
All Ford diesel straight-4 1.5 L XWDB engines 8.85 lbf⋅ft
Replace sealing rings.
expand_moreEngine management
expand_moreCamshaft sensor
All Ford gasoline straight-4 1.6 L JQDA engines 5.9 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 5.9 lbf⋅ft
All Ford gasoline straight-4 1.5 L M8DB engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.0 L T7DB engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L T8DE engines 4.43 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCrankshaft sensor
All Ford gasoline straight-3 1.0 L M1DA engines 7.38 lbf⋅ft
All Ford gasoline straight-3 1.0 L M2DA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.5 L M8DB engines 7.38 lbf⋅ft
All Ford gasoline straight-3 1.0 L SFDA engines 7.38 lbf⋅ft
All Ford diesel straight-4 2.0 L TXDB engines 7.38 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 7.38 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 3.69 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 3.69 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreExhaust gas temperature sensor
All Ford diesel straight-4 1.5 L XWDA engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 11.06 lbf⋅ft
All other modifications 25.81 lbf⋅ft
Glow plugs 4.43 lbf⋅ft
expand_moreKnock sensor
All Ford gasoline straight-4 1.6 L JQDA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.5 L M8DB engines 13.28 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreLambda sensor
All Ford diesel straight-4 1.6 L T1DA engines 33.19 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DB engines 33.19 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DA engines 33.19 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DB engines 33.19 lbf⋅ft
All other modifications 35.4 lbf⋅ft
expand_moreEngine mounting
Connecting strut between the subframe and the front structure 18.44 lbf⋅ft
expand_moreEngine bracket
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
On the engine block 40.57 lbf⋅ft
Stud screws 5.9 lbf⋅ft
All other modifications 40.57 lbf⋅ft
expand_moreEngine mounting
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
On engine bracket 66.38 lbf⋅ft
On chassis 66.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
On engine bracket 98.1 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
On engine bracket 98.1 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
On engine bracket 98.1 lbf⋅ft
expand_moreAll other modifications
On engine bracket 59 lbf⋅ft
expand_moreSubframe
Front 84.82 lbf⋅ft
expand_moreRear
First stage 103.26 lbf⋅ft
Second stage 180°
expand_moreSubframe stiffening plate
Inside 35.4 lbf⋅ft
Outside 46.47 lbf⋅ft
expand_moreTorque arm
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
expand_moreAt the subframe
First stage 75.97 lbf⋅ft
Second stage 90°
Onto torque support bracket 92.2 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M2DA engines
expand_moreAt the subframe
First stage 22.13 lbf⋅ft
Second stage 270°
Onto torque support bracket 92.2 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
expand_more6F35 gearbox
At the subframe 92.2 lbf⋅ft
Onto torque support bracket 92.2 lbf⋅ft
expand_moreB6 gearbox
At the subframe 92.2 lbf⋅ft
Onto torque support bracket 92.2 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
expand_moreMMT6 gearbox
expand_moreAt the subframe
First stage 22.13 lbf⋅ft
Second stage 270°
expand_more6 DCT 450 automated shift gearbox
At the subframe 92.2 lbf⋅ft
Onto torque support bracket 92.2 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L T8DE engines
expand_more6 DCT 450 automated shift gearbox
At the subframe 92.2 lbf⋅ft
Onto torque support bracket 92.2 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
expand_more6 DCT 450 automated shift gearbox
At the subframe 59 lbf⋅ft
Onto torque support bracket 59 lbf⋅ft
expand_moreWith manual gearbox MMT6
expand_moreAt the subframe
First stage 22.13 lbf⋅ft
Second stage 270°
expand_moreOnto torque support bracket
First stage 25.81 lbf⋅ft
Second stage 360° detach
Third stage 62.69 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
expand_more6 DCT 450 automated shift gearbox
At the subframe 59 lbf⋅ft
Onto torque support bracket 59 lbf⋅ft
expand_moreWith manual gearbox MMT6
expand_moreAt the subframe
First stage 22.13 lbf⋅ft
Second stage 270°
expand_moreOnto torque support bracket
First stage 25.81 lbf⋅ft
Second stage 360° detach
Third stage 62.69 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
expand_moreAt the subframe
First stage 75.97 lbf⋅ft
Second stage 90°
Onto torque support bracket 92.2 lbf⋅ft
expand_moreAll other modifications
expand_moreAt the subframe
First stage 22.13 lbf⋅ft
Second stage 270°
expand_moreTorque support bracket
expand_moreAll Ford diesel straight-4 2.0 L T7DB engines
expand_moreMMT6 gearbox
At the gearbox 35.4 lbf⋅ft
expand_more6 DCT 450 gearbox
At the gearbox 59 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
At the gearbox 35.4 lbf⋅ft
expand_moreAll other modifications
At the gearbox 59 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
At the turbocharger 35.4 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 18.44 lbf⋅ft
Replace screws and nuts.
expand_moreCatalytic converter bracket
All Ford gasoline straight-4 1.6 L JQDA engines 35.4 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 35.4 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreDiesel particulate filter
All Ford diesel straight-4 2.0 L TXDB engines 35.4 lbf⋅ft
All Ford diesel straight-4 2.0 L TYDA engines 35.4 lbf⋅ft
All Ford diesel straight-4 2.0 L UFDB engines 35.4 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Replace clamps.
expand_moreExhaust manifold
expand_moreAll Ford gasoline straight-4 1.6 L JQDA engines
expand_moreAt the cylinder head
Stud screws 7.38 lbf⋅ft
Nuts 15.49 lbf⋅ft
expand_moreOn exhaust manifold
Stud screws 14.75 lbf⋅ft
expand_moreAll Ford gasoline straight-3 1.0 L M1DA engines
expand_moreAt the cylinder head
Stud screws 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.5 L M8DB engines
Stud screws 7.38 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DB engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DB engines 18.44 lbf⋅ft
All Ford diesel straight-4 2.0 L T7DB engines 14.75 lbf⋅ft
All Ford diesel straight-4 2.0 L T8DE engines 14.75 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L TYDA engines
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
At the turbocharger 18.44 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L UFDB engines
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
At the turbocharger 18.44 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
Stud screws 7.38 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_moreExhaust manifold heat shields
All Ford diesel straight-4 1.6 L T1DA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.6 L T1DB engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.6 L T3DB engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Exhaust pipe 35.4 lbf⋅ft
Exhaust pipe bracket 17.7 lbf⋅ft
expand_moreExhaust pipe rear
expand_moreAll Ford diesel straight-4 1.5 L XWDA engines
Clamps 35.4 lbf⋅ft
expand_moreAll other modifications
Clamps 33.19 lbf⋅ft
expand_moreParticle filter bracket
All Ford diesel straight-4 2.0 L T7DB engines 14.75 lbf⋅ft
All Ford diesel straight-4 2.0 L T8DE engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Particulate filter heat protection plate 8.85 lbf⋅ft
expand_moreFuel supply
Fuel filter bracket 5.9 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Ford gasoline straight-4 1.6 L JQDA engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L JQDB engines 11.06 lbf⋅ft
All other modifications 9.59 lbf⋅ft
expand_moreStart system
expand_moreStarter
All Ford diesel straight-4 1.5 L XWDA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.5 L XWDB engines 18.44 lbf⋅ft
All other modifications 25.81 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2018 Ford Grand C-Max Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Grand C-Max Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2018 Ford Grand C-Max Van you're not only saving money, but also also improving your technical skills and learning something new.

Ford Grand C-Max Van First generation facelift (MK1) model years

Units:
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