2006 Ford Galaxy engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold

expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP engine (2005.5–2006.5)


At the cylinder head	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)


At the turbocharger	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies

expand_moreAir-conditioning compressor

expand_more2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor pressure line	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m

expand_moreAlternator

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP engine (2005.5–2006.5)


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


At the bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreGenerator bracket


At the cylinder head	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_morePower steering pump bracket


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreServo pump pulley


1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreServo steering pump


2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCarburetion


Injection pump drive wheel	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Exhaust recirculation pipe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Injection pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll Ford diesel straight-4 1.9 L AHU engines


On exhaust manifold	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll other modifications


On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTurbocharger oil feed line


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreTurbocharger oil return line


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Replace sealing rings.
Union nuts on the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system


Coolant drain plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCoolant pump


1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM engine (1995.3–2006.5)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCoolant pump pulley


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)

expand_moreANU engine


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°


Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_more2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	45°45°45°


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head screws

expand_more2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)

expand_moreScrews 1 – 10

Figure 1. Cylinder head, Cylinder head screws, 2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5), Screws 1 – 10.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws. See figure 1.
Second stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreScrews 11 – 13


Fifth stage	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_more2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws. See figure 1.
Second stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreScrews 11 – 13


Fifth stage	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_more2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws. See figure 1.
Second stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreScrews 11 – 13


Fifth stage	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_more2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)

Figure 2. Cylinder head, Cylinder head screws, 2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5).


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 2.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications

Figure 3. Cylinder head, Cylinder head screws, All other modifications.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 3.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreCylinder head screws shank length (maximum)


2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	6.86 in6.86 in174.3 mm

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreValve cover

expand_more2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Valve play adjusting screw lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Third stage	90°90°90°

expand_more2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Third stage	90°90°90°

expand_more2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Third stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Use new screws.
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Use new screws.
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreANU engine


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Second stage	85°85°85°

expand_moreCrankshaft pulley

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)

expand_moreANU engine


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°


Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreDrive plate

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°


2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°

expand_moreFlywheel


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m
Use new screws.
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m
Use new screws.
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m
Use new screws.
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m
Use new screws.
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m
Use new screws.

expand_more2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreMain bearing


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	71.54 lbf⋅ft71.54 lbf⋅ft97 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	71.54 lbf⋅ft71.54 lbf⋅ft97 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	71.54 lbf⋅ft71.54 lbf⋅ft97 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	71.54 lbf⋅ft71.54 lbf⋅ft97 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	71.54 lbf⋅ft71.54 lbf⋅ft97 N⋅m

expand_more2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVibration damper

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP engine (2005.5–2006.5)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)

expand_moreANU engine


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°


Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreEngine control

expand_moreBottom part of the control unit housing


2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Camshaft drive belt deflection pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain guide rail

expand_more2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)


Bottom	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
Top	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCamshaft timing gear

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)

expand_moreANU engine


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Otherwise	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreChain tensioner


2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Drive belt tensioner device	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Ford gasoline V6 2.8 L AYL engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°


All Ford gasoline straight-4 2.3 L E5SB engines	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m

expand_moreOil pump drive chain tensioner


All Ford diesel straight-4 1.9 L ASZ engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford diesel straight-4 1.9 L AUY engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford gasoline straight-4 2.3 L E5SB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Ford gasoline V6 2.8 L AYL engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°


All Ford gasoline straight-4 2.3 L E5SB engines	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m


Timing case cover	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard at the top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller

expand_moreAll Ford diesel straight-4 1.9 L AHU engines

expand_moreANU engine


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Second stage	45°45°45°


Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreTop part of control unit housing


2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOil filter


All Ford gasoline straight-4 2.0 L NSE engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All Ford gasoline straight-4 2.0 L ZVSA engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter housing


All Ford gasoline straight-4 2.0 L NSE engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All Ford gasoline straight-4 2.0 L ZVSA engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOil pump

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_more2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)


Onto crankcase	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll other modifications


Onto crankcase	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)


NSE engine	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_more2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP engine (2005.5–2006.5)

expand_moreOn engine mounting


Right	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)


Center	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Front	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
Rear	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreAll other modifications

expand_moreOn engine mounting


Front	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreEngine mounting

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


On chassis	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP engine (2005.5–2006.5)

expand_moreOn chassis


Right	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1995.3–2006.5)


Nuts	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
On chassis	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
On engine bracket	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreAll other modifications

expand_moreOn chassis


Rear	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


2.0 i with gasoline straight-4 2.0 L 114 HP at 5500 RPM, 170 N⋅m at 2300 RPM engine (1995.11–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.0 i with gasoline straight-4 2.0 L 114 HP engine (1995.11–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.3 16V with gasoline straight-4 2.3 L 138 HP engine (2001.9–2006.5)


Heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)


Heat shields	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Otherwise	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.


Exhaust manifold heat shields	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust pipe

expand_moreAll Ford diesel straight-4 1.9 L ASZ engines


At the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.


All Ford diesel straight-4 1.9 L AUY engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace sealing rings.

expand_moreAll Ford diesel straight-4 1.9 L BTB engines


At the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreIgnition system

expand_moreSpark plugs


2.8 V6 with gasoline V6 2.8 L 201 HP at 6200 RPM, 265 N⋅m at 3400 RPM engine (2000.4–2006.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreStart system

expand_moreStarter

expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.4–2006.5)


With automatic gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Otherwise	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP engine (2003.2–2006.5)


With automatic gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Otherwise	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
2.3 16V with gasoline straight-4 2.3 L 143 HP at 5500 RPM, 203 N⋅m at 2500 RPM engine (1997.1–2006.5)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2006 Ford Galaxy user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Galaxy service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2006 Ford Galaxy you're not only saving money, but also also improving your technical skills and learning something new.

2006 Ford Galaxy generations

In 2006 Ford offered 2 generations of the Galaxy. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Second generation (MK3)

EUCD Platform

2006 Ford Galaxy First generation facelift (MK2) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2006 Ford Galaxy generations

Second generation (MK3)

Ford Galaxy First generation facelift (MK2) model years

Suggest edit