2011 Ford Fusion Mini MPV engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Ford diesel straight-4 1.6 L HHJA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Auxiliary drive belt tensioner	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator


All Ford diesel straight-4 1.6 L HHJA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m


Power steering pump bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreServo steering pump


All Ford gasoline straight-4 1.2 L FUJA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 1.2 L FUJB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vacuum pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


All Ford diesel straight-4 1.6 L HHJA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


High-pressure pump pulley	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreInjection hoses


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines

expand_moreNuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	75°75°75°

expand_moreInjection pump

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Turbocharger oil feed line	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Coolant pump pulley	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines

expand_moreOn bearing casing


Bearing cap	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	45°45°45°

expand_moreCylinder head screws

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines

Figure 1. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.6 L HHJA.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 1.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	260°260°260°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
See figure 2.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	90°90°90°

expand_moreValve cover

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines

expand_moreAt the cylinder head


Bearing casing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws evenly from inside to outside in several steps.

expand_moreAll other modifications


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	slacken

expand_moreThird stage


First step	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second step	130°130°130°

expand_moreCrankshaft central screws

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll other modifications

expand_moreM12 × 29 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM12 × 44,5 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM14 × 80 screws

expand_moreFirst stage


First step	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second step	90°90°90°


Second stage	Wait 10 seconds.
Third stage	15°15°15°

expand_moreCrankshaft pulley


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreDrive plate


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	80°80°80°


Engine block closure screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines

expand_moreFlywheel


First stage	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new screws and tighten them crosswise.
Second stage	75°75°75°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	80°80°80°

expand_moreMain bearing

expand_moreScrews 1 – 10

Figure 3. Engine block, Main bearing, Screws 1 – 10.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 3.
Fourth stage	180° detach
Fifth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sixth stage	140°140°140°

expand_moreScrews 11 – 24


Second stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Seventh stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 25 and 26


Third stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Eighth stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Ford diesel straight-4 1.6 L HHJA engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m


Camshaft timing gear	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Inlet camshaft wheel	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Outlet camshaft wheel	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreToothed belt guard


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the bottom


All Ford diesel straight-4 1.6 L HHJA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the top


All Ford diesel straight-4 1.6 L HHJA engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Toothed belt guide	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All Ford diesel straight-4 1.6 L HHJA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


Central screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreToothed belt tightener

expand_moreAll Ford gasoline straight-4 1.2 L FUJA engines

expand_moreOn the engine block


With manual tensioning device	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


With automatic tensioner	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Ford diesel straight-4 1.6 L HHJA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications

expand_moreOn the engine block


With manual tensioning device	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
With tensioning roller eccentric	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


With automatic tensioner	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreWith tensioning roller eccentric


Tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication


Oil cooler	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil drain plug


All Ford diesel straight-4 1.6 L HHJA engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreOil filter housing


All Ford gasoline straight-4 1.2 L FUJA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 1.2 L FUJB engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll other modifications


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil pump


All Ford diesel straight-4 1.6 L HHJA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil sump

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Stud screws	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine management


Camshaft sensor	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Crankshaft sensor	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Glow plugs	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting


Engine bracket	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting


On chassis	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
On the engine block	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Replace nuts.

expand_moreSubframe


Front	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Rear	129.07 lbf⋅ft129.07 lbf⋅ft175 N⋅m

expand_moreTorque arm


All Ford diesel straight-4 1.6 L HHJA engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


Clamps at the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace clamps.


Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold

expand_moreAll Ford diesel straight-4 1.6 L HHJA engines


Heat shields	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Threaded screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Heat shields	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreExhaust pipe


On catalytic converter nuts	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreIgnition system


Spark plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreStart system

expand_moreStarter


All Ford diesel straight-4 1.6 L HHJA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.6 L HHJB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Ford Fusion Mini MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Fusion Mini MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Ford Fusion Mini MPV you're not only saving money, but also also improving your technical skills and learning something new.

2011 Ford Fusion Mini MPV First generation facelift (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Ford Fusion Mini MPV First generation facelift (MK1) model years

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