2003 Ford Fiesta Hatchback Fifth generation (MK5) Engine Fastener Tightening Specifications
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Condition | Value |
---|
All Ford diesel straight-4 1.4 L F6JA engines | 7.38 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 7.38 lbf⋅ft |
All other modifications | 13.28 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 33.19 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 33.19 lbf⋅ft |
All other modifications | 35.4 lbf⋅ft |
Auxiliary drive belt tensioner | 18.44 lbf⋅ft |
Air-conditioning compressor | 14.75 lbf⋅ft |
Air-conditioning compressor bracket | 18.44 lbf⋅ft |
Air-conditioning compressor pressure line | 14.75 lbf⋅ft |
Bottom | 33.19 lbf⋅ft |
Top | 29.5 lbf⋅ft |
All other modifications | 34.67 lbf⋅ft |
Generator bracket | 35.4 lbf⋅ft |
Power steering pump bracket | 14.75 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 29.5 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 29.5 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 29.5 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 29.5 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 29.5 lbf⋅ft |
All other modifications | 47.94 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 16.96 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 16.96 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Vacuum pump | 14.75 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 7.38 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 7.38 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 7.38 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 16.23 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 16.23 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace high-pressure line. | |
Second stage | 18.44 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 16.23 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 16.23 lbf⋅ft |
High-pressure pump pulley | 36.88 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace injection line. | |
Second stage | 18.44 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Replace screws. | |
Second stage | 70° |
On exhaust manifold | 18.44 lbf⋅ft |
Replace nuts. |
Turbocharger oil feed line | 22.13 lbf⋅ft |
Replace sealing rings. |
All Ford diesel straight-4 1.4 L F6JA engines | 2.21 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 2.21 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 7.38 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 7.38 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 7.38 lbf⋅ft |
First stage | 2.21 lbf⋅ft |
Second stage | 7.38 lbf⋅ft |
All other modifications | 6.64 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 8.85 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 8.85 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 8.85 lbf⋅ft |
All other modifications | 17.7 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 6.64 lbf⋅ft |
See figure 1. | |
All Ford gasoline straight-4 1.3 L A9JB engines | 6.64 lbf⋅ft |
See figure 1. | |
All Ford gasoline straight-4 1.3 L BAJA engines | 6.64 lbf⋅ft |
See figure 1. |
First stage | 3.69 lbf⋅ft |
Second stage | 7.38 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
See figure 2. | |
Second stage | 7.38 lbf⋅ft |
First stage | 5.16 lbf⋅ft |
Second stage | 45° |
First stage | 29.5 lbf⋅ft |
Replace screws. See figure 3. | |
Fourth stage | 120° |
Second stage | 11.06 lbf⋅ft |
Replace screws. | |
Third stage | 45° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 4. | |
Second stage | 29.5 lbf⋅ft |
Third stage | 260° |
First stage | 11.06 lbf⋅ft |
See figure 5. | |
Second stage | 22.13 lbf⋅ft |
Third stage | 90° |
All Ford gasoline straight-4 1.3 L A9JA engines | 6.64 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 6.64 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 6.64 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 7.38 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 7.38 lbf⋅ft |
First stage | 2.21 lbf⋅ft |
See figure 6. | |
Second stage | 6.64 lbf⋅ft |
First stage | 2.95 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 180° detach |
Third stage | 7.38 lbf⋅ft |
Fourth stage | 130° |
All Ford gasoline straight-4 1.3 L A9JA engines | 92.2 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 92.2 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 92.2 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Replace screws. | |
Second stage | 180° |
First stage | 29.5 lbf⋅ft |
Use new screw. | |
Second stage | 90° |
First stage | 73.76 lbf⋅ft |
Use new screw. | |
Second stage | 90° |
Third stage | Wait 10 seconds. |
Fourth stage | 15° |
First stage | 22.13 lbf⋅ft |
Replace screws. | |
Second stage | 80° |
Engine block closure screws | 14.75 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 49.42 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 49.42 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 49.42 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 12.54 lbf⋅ft |
Replace screws. | |
Second stage | 75° |
First stage | 22.13 lbf⋅ft |
Replace screws. | |
Second stage | 80° |
All Ford gasoline straight-4 1.3 L A9JA engines | 70.07 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 70.07 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 70.07 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Replace screws. See figure 7. | |
Fourth stage | 180° detach. |
Fifth stage | 22.13 lbf⋅ft |
Sixth stage | 140° |
Second stage | 4.43 lbf⋅ft |
Seventh stage | 5.9 lbf⋅ft |
Third stage | 4.43 lbf⋅ft |
Eighth stage | 5.9 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 25.81 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 25.81 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 19.18 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 19.18 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 19.18 lbf⋅ft |
Camshaft timing chain tensioner | 7.38 lbf⋅ft |
Camshaft timing chain tensioning rail | 19.18 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 55.32 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 55.32 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 55.32 lbf⋅ft |
All other modifications | 31.72 lbf⋅ft |
Chain tensioner | 29.5 lbf⋅ft |
All other modifications | 44.25 lbf⋅ft |
Replace screws. |
All other modifications | 44.25 lbf⋅ft |
Replace screws. |
On the engine block | 6.64 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 3.69 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 3.69 lbf⋅ft |
All other modifications | 6.64 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 2.95 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 2.95 lbf⋅ft |
All other modifications | 6.64 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 16.96 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 16.96 lbf⋅ft |
Central screws | 18.44 lbf⋅ft |
Otherwise | 14.75 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 22.13 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 22.13 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 18.44 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 18.44 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 18.44 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 25.08 lbf⋅ft |
Replace sealing rings. | |
All Ford diesel straight-4 1.4 L F6JB engines | 25.08 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 19.91 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
All other modifications | 19.91 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Second stage | 6.64 lbf⋅ft |
Onto crankcase | 14.75 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 6.64 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 6.64 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 6.64 lbf⋅ft |
Nuts | 7.38 lbf⋅ft |
Screws | 8.85 lbf⋅ft |
Stud screws | 5.9 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Second stage | 14.75 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 3.69 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 3.69 lbf⋅ft |
All other modifications | 4.43 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 5.9 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 5.9 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Glow plugs | 5.9 lbf⋅ft |
Knock sensor | 14.75 lbf⋅ft |
Lambda sensor | 34.67 lbf⋅ft |
At the cylinder head | 18.44 lbf⋅ft |
All other modifications | 40.57 lbf⋅ft |
On chassis | 35.4 lbf⋅ft |
On engine bracket | 35.4 lbf⋅ft |
Replace nuts. |
M10 | 51.63 lbf⋅ft |
M12 | 88.51 lbf⋅ft |
M14 | 129.07 lbf⋅ft |
Torque arm | 35.4 lbf⋅ft |
At the turbocharger | 18.44 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 29.5 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 29.5 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 29.5 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 18.44 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 18.44 lbf⋅ft |
All other modifications | 34.67 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Second stage | 14.75 lbf⋅ft |
Nuts | 18.44 lbf⋅ft |
Replace nuts. | |
Stud screws | 5.9 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 40.57 lbf⋅ft |
Stud screws | 7.38 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 7.38 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 7.38 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 7.38 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 7.38 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 7.38 lbf⋅ft |
Bottom | 18.44 lbf⋅ft |
Top | 8.85 lbf⋅ft |
Exhaust pipe | 35.4 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JA engines | 25.81 lbf⋅ft |
All Ford gasoline straight-4 1.3 L A9JB engines | 25.81 lbf⋅ft |
All Ford gasoline straight-4 1.3 L BAJA engines | 25.81 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JA engines | 18.44 lbf⋅ft |
All Ford diesel straight-4 1.4 L F6JB engines | 18.44 lbf⋅ft |
All other modifications | 34.67 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Ford Fiesta Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Fiesta Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2003 Ford Fiesta Hatchback you're not only saving money, but also also improving your technical skills and learning something new.