2009 Ford Fiesta Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Ford gasoline straight-4 1.2 L SNJA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAir-conditioning compressor pressure line


All Ford diesel straight-4 1.4 L F6JB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 1.2 L SNJA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAlternator

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines


At the bracket	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreInside at the top


At the bracket	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m


All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreGenerator bracket

expand_moreAll other modifications


Bottom	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVacuum pump


All Ford diesel straight-4 1.4 L F6JB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


All Ford gasoline straight-4 1.2 L SNJA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreHigh-pressure line

expand_moreAll other modifications


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace high-pressure line.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	20°20°20°

expand_moreHigh-pressure pump

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreHigh-pressure pump pulley

expand_moreAll other modifications


Central nuts	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreInjection hoses

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace injection line.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines

expand_moreNuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	75°75°75°


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


First stage	15°15°15°
Second stage	70°70°70°

expand_moreInjection pump

expand_moreAll other modifications

expand_moreHigh-pressure pump


At the bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCharging

expand_moreTurbo charger


All Ford diesel straight-4 1.4 L F6JB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines


On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Second stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Third stage	wait for 30 s
Fourth stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreTurbocharger oil feed line


All Ford diesel straight-4 1.6 L HHJC engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.
All Ford diesel straight-4 1.6 L HHJD engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.
All Ford diesel straight-4 1.6 L HHJE engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreAll other modifications


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system

expand_moreCoolant pump

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Ford gasoline straight-4 1.2 L SNJA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications

expand_moreScrews 1 – 5

Figure 1. Cooling system, Coolant pump, All other modifications, Screws 1 – 5.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws. See figure 1.

expand_moreScrews 6 – 7


Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	90°90°90°

expand_moreCoolant pump pulley


All Ford gasoline straight-4 1.2 L SNJA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Ford diesel straight-4 1.6 L HHJC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	45°45°45°

expand_moreAll other modifications

Figure 2. Cylinder head, Camshaft bearing, All other modifications.


First stage	Screw in screw(s) by hand.
Replace screws. See figure 2.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines

Figure 3. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.4 L F6JB.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
See figure 3.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	180°180°180°

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
See figure 3.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	260°260°260°

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines

Figure 4. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.2 L SNJA.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws. See figure 4.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Fourth stage	75°75°75°

expand_moreAll other modifications

Figure 5. Cylinder head, Cylinder head screws, All other modifications.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws. See figure 5.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	45° detach
Fourth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreValve cover

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines

expand_moreScrews 1

Figure 6. Cylinder head, Valve cover, Ford gasoline straight-4 1.2 L SNJA, Screws 1.


First stage	Screw in screw(s) by hand.
See figure 6.

expand_moreScrews 1 – 14


Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws evenly from inside to outside in several steps.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	180° detach
Third stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Fourth stage	130°130°130°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	180° detach

expand_moreThird stage


First step	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second step	130°130°130°

expand_moreCrankshaft central screws

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines

expand_moreM12 × 44,5 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM14 × 80 screws

expand_moreFirst stage


First step	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second step	90°90°90°


Second stage	Wait 10 seconds.
Third stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screw.
Second stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreWith special tool 303-1611


Third stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°
Seventh stage	90°90°90°
Eighth stage	90°90°90°

expand_moreDrive plate


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Third stage	15°15°15°


Engine block closure screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Second stage	75°75°75°

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	80°80°80°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screws and snug them down crosswise.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Fourth stage	90°90°90°

expand_moreMain bearing

expand_moreAll other modifications

expand_moreScrews 1 – 10

Figure 7. Engine block, Main bearing, All other modifications, Screws 1 – 10.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 7.
Fourth stage	180° detach
Fifth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sixth stage	140°140°140°

expand_moreScrews 11 – 24


Second stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Seventh stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 25 and 26


Third stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Eighth stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine control

expand_moreCamshaft adjuster


Camshaft adjuster valve	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreCamshaft drive belt deflection pulley


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.


Camshaft timing chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing gear


All Ford diesel straight-4 1.4 L F6JB engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	50°50°50°

expand_moreInlet camshaft wheel


All Ford gasoline straight-4 1.2 L SNJA engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
All Ford gasoline straight-4 1.2 L SNJB engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreAll other modifications

expand_moreCentral screws


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screw.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Fourth stage	45°45°45°

expand_moreOutlet camshaft wheel


All Ford gasoline straight-4 1.2 L SNJA engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
All Ford gasoline straight-4 1.2 L SNJB engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreAll other modifications

expand_moreCentral screws


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screw.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Fourth stage	45°45°45°

expand_moreToothed belt guard


All Ford diesel straight-4 1.4 L F6JB engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 1.6 L HHJC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications

expand_moreScrews 1 – 2

Figure 8. Engine control, Toothed belt guard, All other modifications, Screws 1 – 2.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws. See figure 8.
Seventh stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Eighth stage	90°90°90°

expand_moreScrews 3 – 6


Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Fifth stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Sixth stage	90°90°90°

expand_moreScrews 7 – 20


Third stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Ninth stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Tenth stage	90°90°90°

expand_moreToothed belt guard at the bottom


All Ford diesel straight-4 1.6 L HHJC engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford gasoline straight-4 1.2 L SNJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the top


All Ford diesel straight-4 1.6 L HHJC engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford gasoline straight-4 1.2 L SNJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Toothed belt guide	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All Ford diesel straight-4 1.4 L F6JB engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
All Ford diesel straight-4 1.6 L HHJC engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screw.
All Ford diesel straight-4 1.6 L HHJD engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screw.
All Ford diesel straight-4 1.6 L HHJE engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screw.
All Ford gasoline straight-4 1.2 L SNJA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m


Toothed belt tightener	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine lubrication


Oil cooler	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreOil drain plug


All Ford diesel straight-4 1.4 L F6JB engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
All Ford diesel straight-4 1.6 L HHJC engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Ford gasoline straight-4 1.2 L SNJA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil filter housing

expand_moreAll other modifications


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil pump


All Ford diesel straight-4 1.6 L HHJC engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.2 L SNJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump


All Ford diesel straight-4 1.6 L HHJC engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


At the gearbox	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Ford diesel straight-4 1.4 L F6JB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.6 L HHJC engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


All Ford diesel straight-4 1.4 L F6JB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.6 L HHJC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford gasoline straight-4 1.2 L SNJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreGlow plugs


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreKnock sensor


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Lambda sensor	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines


On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


On the engine block	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll other modifications

expand_moreOn timing case cover


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine mounting

expand_moreAll Ford diesel straight-4 1.4 L F6JB engines


On chassis	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
On engine bracket	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


On chassis	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On timing case cover	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreSubframe

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


Front	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Rear	129.07 lbf⋅ft129.07 lbf⋅ft175 N⋅m

expand_moreAll other modifications

expand_moreOn chassis


Front	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOn chassis on the rear side


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	240°240°240°

expand_moreSubframe diagonal strut


On chassis	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreTorque arm

expand_moreAll other modifications


At the subframe	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines


Clamps at the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace clamps.

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


On the engine block	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.


Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold

expand_moreAll Ford diesel straight-4 1.6 L HHJC engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Stud screws	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Ford gasoline straight-4 1.2 L SNJA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold heat shields


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Exhaust pipe	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply


Fuel lines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Ford gasoline straight-4 1.2 L SNJA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford gasoline straight-4 1.2 L SNJB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreStart system

expand_moreStarter


All Ford diesel straight-4 1.4 L F6JB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.6 L HHJC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.6 L HHJD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.6 L HHJE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Ford Fiesta Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Fiesta Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Ford Fiesta Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2009 Ford Fiesta Box Van Sixth generation (MK6) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Ford Fiesta Box Van Sixth generation (MK6) model years

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