2002 Ford Fiesta Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Ford gasoline straight-4 1.3 L J4C engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt tensioner	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAir-conditioning compressor


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGenerator bracket

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)


On the engine block	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)


On the engine block	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_morePower steering pump bracket

expand_more1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)


On the engine block	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreServo steering pump

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)


At the bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCarburetion

expand_moreInjection hoses


1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
D 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
D 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Injection pump pulley	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreCooling system


Coolant drain plug	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCoolant pump


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCoolant pump pulley


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head screws

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)

Figure 1. Cylinder head, Cylinder head screws, 1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–).


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)

Figure 2. Cylinder head, Cylinder head screws, 1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8).


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 2.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreLong screws


Fourth stage	90°90°90°

expand_moreShort screws


Fourth stage	70°70°70°

expand_moreTD 1.8 with diesel straight-4 1.8 L 74 HP engine (2000.3–2003.8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 2.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	90°90°90°

expand_moreLong screws


Fourth stage	90°90°90°

expand_moreShort screws


Fourth stage	70°70°70°

expand_moreAll other modifications

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws. See figure 2.
Second stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Third stage	Wait 3 minutes.

expand_moreScrews 1


Fourth stage	180° detach

expand_moreFifth stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 2


Sixth stage	180° detach

expand_moreSeventh stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 3


Eighth stage	180° detach

expand_moreNinth stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 4


Tenth stage	180° detach

expand_moreEleventh stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 5


Twelfth stage	180° detach

expand_moreThirteenth stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 6


Fourteenth stage	180° detach

expand_moreFifteenth stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 7


Sixteenth stage	180° detach

expand_moreSeventeenth stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 8


Eighteenth stage	180° detach

expand_moreNineteenth stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 9


Twentieth stage	180° detach

expand_moreTwenty-first stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreScrews 10


Twenty-second stage	180° detach

expand_moreTwenty-third stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	120°120°120°

expand_moreRocker bridge


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreValve cover


All Ford gasoline straight-4 1.3 L J4C engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°
Third stage	20°20°20°

expand_moreD 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°
Third stage	20°20°20°

expand_moreAll other modifications


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Reuse screws only 2 times.
Second stage	60°60°60°
Third stage	20°20°20°

expand_moreCrankshaft central screws


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_more1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	90° detach
Third stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Fourth stage	60°60°60°

expand_moreD 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	90° detach
Third stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Fourth stage	60°60°60°

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Second stage	90°90°90°


Crankshaft pulley	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreFlywheel


All Ford gasoline straight-4 1.3 L J4C engines	49.42 lbf⋅ft49.42 lbf⋅ft67 N⋅m

expand_moreAll other modifications


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Use new screws.
Second stage	45°45°45°
Third stage	45°45°45°

expand_moreMain bearing


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_more1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Second stage	75°75°75°

expand_moreD 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Second stage	75°75°75°

expand_moreAll other modifications


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Third stage	60°60°60°

expand_moreEngine control

expand_moreCamshaft timing gear


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_more1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)

expand_moreWith automatic tensioner


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M8	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreWith manual tensioning device


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreD 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)

expand_moreWith automatic tensioner


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M8	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreWith manual tensioning device


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreChain tensioner


All Ford gasoline straight-4 1.3 L J4C engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreTiming case cover


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreToothed belt tightener


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


TD 1.8 with diesel straight-4 1.8 L 74 HP engine (2000.3–2003.8)	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
TD 1.8 with diesel straight-4 1.8 L 74 HP engine (2000.3–2003.8)	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
TD 1.8 with diesel straight-4 1.8 L 74 HP engine (2000.3–2003.8)	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter


All Ford gasoline straight-4 1.3 L J4C engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil filter housing


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)


Onto crankcase	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreOil sump

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Ford gasoline straight-4 1.3 L J4C engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreGlow plugs


1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
D 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
D 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreLambda sensor


All Ford gasoline straight-4 1.3 L J4C engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreAll Ford gasoline straight-4 1.3 L J4C engines

expand_moreOn chassis


Front	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreOn engine mounting


Front	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreEngine mounting

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)

expand_moreAt the gearbox


Rear	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_more1.8 D with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1996.2–2002.4)


On chassis	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
On the engine block	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreD 1.8 with diesel straight-4 1.8 L 59 HP at 4800 RPM, 105 N⋅m at 2500 RPM engine (1998.5–2002.4)


On chassis	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
On the engine block	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreAll other modifications


At the gearbox bracket (nuts)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Screws at the gearbox bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Nuts on the engine mounting	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws on the engine mounting	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_more1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)

expand_moreOn exhaust manifold


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)


On exhaust manifold	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreExhaust manifold


All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Ford gasoline straight-4 1.3 L J4C engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreStart system

expand_moreStarter


1.3 with gasoline straight-4 1.3 L 59 HP engine (1996.2–)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.9–2003.8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Ford Fiesta Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Fiesta Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Ford Fiesta Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2002 Ford Fiesta Box Van Fourth generation facelift (MK4) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Ford Fiesta Box Van Fourth generation facelift (MK4) model years

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