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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Ford gasoline straight-4 1.3 L A9JA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 13.28 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JA engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 7.38 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 35.4 lbf⋅ft
Auxiliary drive belt tensioner 18.44 lbf⋅ft
Air-conditioning compressor 14.75 lbf⋅ft
Air-conditioning compressor bracket 18.44 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
expand_moreAlternator
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
Bottom 33.19 lbf⋅ft
Top 29.5 lbf⋅ft
All other modifications 34.67 lbf⋅ft
Generator bracket 35.4 lbf⋅ft
Power steering pump bracket 14.75 lbf⋅ft
expand_moreHydraulic lines at the servo-steering pump
All other modifications 29.5 lbf⋅ft
expand_moreServo steering pump
All Ford diesel straight-4 1.4 L F6JA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 16.96 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Vacuum pump 14.75 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
All Ford gasoline straight-4 1.3 L A9JA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 7.38 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreHigh-pressure line
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
First stage 14.75 lbf⋅ft
Replace high-pressure line.
Second stage 18.44 lbf⋅ft
expand_moreHigh-pressure pump
All Ford diesel straight-4 1.4 L F6JA engines 16.23 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 16.23 lbf⋅ft
High-pressure pump pulley 36.88 lbf⋅ft
expand_moreInjection hoses
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
First stage 14.75 lbf⋅ft
Replace injection line.
Second stage 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
First stage 11.06 lbf⋅ft
Replace screws.
Second stage 70°
expand_moreCharging
expand_moreTurbo charger
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
On exhaust manifold 18.44 lbf⋅ft
Replace nuts.
Turbocharger oil feed line 22.13 lbf⋅ft
Replace sealing rings.
expand_moreTurbocharger oil return line
All Ford diesel straight-4 1.4 L F6JA engines 2.21 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 2.21 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Ford gasoline straight-4 1.3 L A9JA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 7.38 lbf⋅ft
expand_moreAll other modifications
First stage 2.21 lbf⋅ft
Second stage 7.38 lbf⋅ft
Coolant pump pulley 8.85 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
expand_moreBearing cap
First stage 3.69 lbf⋅ft
Second stage 7.38 lbf⋅ft
expand_moreBearing casing
Figure 1. Cylinder head, Camshaft bearing, Ford diesel straight-4 1.4 L F6JA, Bearing casing.
Figure 1. Cylinder head, Camshaft bearing, Ford diesel straight-4 1.4 L F6JA, Bearing casing.
First stage 3.69 lbf⋅ft
See figure 1.
Second stage 7.38 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreCylinder head screws
expand_moreAll Ford gasoline straight-4 1.3 L A9JA engines
expand_moreScrews 1 – 10
Figure 2. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.3 L A9JA, Screws 1 – 10.
Figure 2. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.3 L A9JA, Screws 1 – 10.
First stage 29.5 lbf⋅ft
Replace screws. See figure 2.
Fourth stage 120°
expand_moreScrews 11 – 12
Second stage 11.06 lbf⋅ft
Replace screws.
Third stage 45°
expand_moreAll other modifications
Figure 3. Cylinder head, Cylinder head screws, All other modifications.
Figure 3. Cylinder head, Cylinder head screws, All other modifications.
First stage 14.75 lbf⋅ft
Replace screws. See figure 3.
Second stage 29.5 lbf⋅ft
Third stage 260°
expand_moreValve cover
All Ford gasoline straight-4 1.3 L A9JA engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 6.64 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Ford gasoline straight-4 1.3 L A9JA engines
First stage 2.95 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 180° detach
Third stage 7.38 lbf⋅ft
Fourth stage 130°
expand_moreCrankshaft central screws
All Ford gasoline straight-4 1.3 L A9JA engines 92.2 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 92.2 lbf⋅ft
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreFlywheel
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
expand_moreDual-mass flywheel
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreFlywheel
First stage 12.54 lbf⋅ft
Replace screws.
Second stage 75°
All other modifications 49.42 lbf⋅ft
expand_moreMain bearing
All Ford gasoline straight-4 1.3 L A9JA engines 70.07 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 70.07 lbf⋅ft
expand_moreAll other modifications
expand_moreScrews 1 – 10
Figure 4. Engine block, Main bearing, All other modifications, Screws 1 – 10.
Figure 4. Engine block, Main bearing, All other modifications, Screws 1 – 10.
First stage 7.38 lbf⋅ft
Replace screws. See figure 4.
Fourth stage 180° detach.
Fifth stage 22.13 lbf⋅ft
Sixth stage 140°
expand_moreScrews 11 – 24
Second stage 4.43 lbf⋅ft
Seventh stage 5.9 lbf⋅ft
expand_moreScrews 25
Third stage 4.43 lbf⋅ft
Eighth stage 5.9 lbf⋅ft
expand_moreEngine control
Camshaft drive belt deflection pulley 27.29 lbf⋅ft
Camshaft timing chain guide rail 19.18 lbf⋅ft
Camshaft timing chain tensioner 7.38 lbf⋅ft
Camshaft timing chain tensioning rail 19.18 lbf⋅ft
expand_moreCamshaft timing gear
All Ford gasoline straight-4 1.3 L A9JA engines 55.32 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 55.32 lbf⋅ft
All other modifications 31.72 lbf⋅ft
Chain tensioner 29.5 lbf⋅ft
expand_moreToothed belt guard
At the cylinder head 7.38 lbf⋅ft
Toothed belt guard at the bottom 3.69 lbf⋅ft
expand_moreToothed belt guard at the top
All Ford diesel straight-4 1.4 L F6JA engines 2.95 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 2.95 lbf⋅ft
Toothed belt tensioning roller 16.96 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil drain plug
All Ford gasoline straight-4 1.3 L A9JA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 18.44 lbf⋅ft
All other modifications 25.08 lbf⋅ft
Replace sealing rings.
expand_moreOil filter housing
expand_moreAll Ford gasoline straight-4 1.3 L A9JA engines
On the engine block 14.75 lbf⋅ft
expand_moreAll other modifications
On the engine block 7.38 lbf⋅ft
expand_moreOil pump
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
First stage 3.69 lbf⋅ft
Second stage 6.64 lbf⋅ft
expand_moreAll other modifications
Onto crankcase 14.75 lbf⋅ft
expand_moreOil sump
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
Nuts 7.38 lbf⋅ft
Screws 8.85 lbf⋅ft
Stud screws 5.9 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Ford diesel straight-4 1.4 L F6JA engines 3.69 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 3.69 lbf⋅ft
expand_moreCrankshaft sensor
All Ford gasoline straight-4 1.3 L A9JA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.3 L A9JB engines 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Glow plugs 5.9 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 34.67 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreAll Ford gasoline straight-4 1.3 L A9JA engines
At the cylinder head 18.44 lbf⋅ft
expand_moreAll other modifications
On the engine block 40.57 lbf⋅ft
expand_moreEngine mounting
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
On chassis 35.4 lbf⋅ft
Replace screws.
On engine bracket 35.4 lbf⋅ft
Replace nuts.
expand_moreAll other modifications
On chassis 35.4 lbf⋅ft
On engine bracket 35.4 lbf⋅ft
expand_moreSubframe
M10 51.63 lbf⋅ft
M12 88.51 lbf⋅ft
M14 129.07 lbf⋅ft
Torque arm 35.4 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
At the turbocharger 18.44 lbf⋅ft
expand_moreCatalytic converter bracket
All Ford diesel straight-4 1.4 L F6JA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 18.44 lbf⋅ft
All other modifications 29.5 lbf⋅ft
expand_moreExhaust manifold
expand_moreAll Ford diesel straight-4 1.4 L F6JA engines
Nuts 18.44 lbf⋅ft
Replace nuts.
Stud screws 5.9 lbf⋅ft
expand_moreAll other modifications
First stage 11.06 lbf⋅ft
Second stage 14.75 lbf⋅ft
expand_moreExhaust manifold heat shields
All other modifications 7.38 lbf⋅ft
Exhaust pipe 35.4 lbf⋅ft
expand_moreStart system
expand_moreStarter
All Ford diesel straight-4 1.4 L F6JA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.4 L F6JB engines 18.44 lbf⋅ft
All other modifications 25.81 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Ford Fiesta Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Fiesta Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2003 Ford Fiesta Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2003 Ford Fiesta Box Van generations

In 2003 Ford offered 2 generations of the Fiesta Box Van. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Ford Fiesta Box Van Fifth generation (MK5) model years

Units:
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