2001 Chrysler Voyager engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
Auxiliary drive belt tensioner	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAlternator


2.4 with gasoline straight-4 2.4 L 145 HP engine (2000.2–2008.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_morePower steering pump bracket


2.4 with gasoline straight-4 2.4 L 145 HP engine (2000.2–2008.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m


Servo steering pump	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreCylinder head

expand_moreCylinder head screws

expand_more2.5 CRD with diesel straight-4 2.5 L 141 HP engine (2000.2–2008.12)

expand_moreScrews 1 – 18

Figure 1. Cylinder head, Cylinder head screws, 2.5 CRD with diesel straight-4 2.5 L 141 HP engine (2000.2–2008.12), Screws 1 – 18.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten new screws in 1 to 18 sequence. See figure 1.
Fourth stage	75°75°75°
The tightening sequence is: 4 - 5 - 6 - 7 - 8 - 9 - 10 - 1 - 2 - 3 - 11 - 12 - 13 - 14 - 15 - 16 - 17 - 18.

expand_moreScrews 1 – 10


Second stage	75°75°75°
The tightening sequence is: 4 - 5 - 6 - 7 - 8 - 9 - 10 - 1 - 2 - 3.

expand_moreScrews 11 – 18


Third stage	50°50°50°
The tightening sequence is: 11 - 12 - 13 - 14 - 15 - 16 - 17 - 18.

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
See figure 2.
Second stage	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Third stage	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Fourth stage	90°90°90°

expand_moreValve cover


2.5 CRD with diesel straight-4 2.5 L 141 HP engine (2000.2–2008.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Valve cover locking screws	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more2.5 CRD with diesel straight-4 2.5 L 141 HP engine (2000.2–2008.12)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	40°40°40°
Fourth stage	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreAll other modifications


First stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Chrysler gasoline straight-4 2.4 L EDZ engines


M12	104.73 lbf⋅ft104.73 lbf⋅ft142 N⋅m


All Chrysler diesel straight-4 2.5 L ENJ engines	224.22 lbf⋅ft224.22 lbf⋅ft304 N⋅m

expand_moreCrankshaft pulley


2.5 CRD with diesel straight-4 2.5 L 141 HP engine (2000.2–2008.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m


Drive plate	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreFlywheel


All Chrysler gasoline straight-4 2.4 L EDZ engines	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll Chrysler diesel straight-4 2.5 L ENJ engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreMain bearing


First stage	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
Second stage	90°90°90°

expand_moreVibration damper


All Chrysler gasoline straight-4 2.4 L EDZ engines	99.57 lbf⋅ft99.57 lbf⋅ft135 N⋅m
All Chrysler diesel straight-4 2.5 L ENJ engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreEngine control

expand_moreCamshaft timing gear

expand_moreAll Chrysler diesel straight-4 2.5 L ENJ engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	79.66 lbf⋅ft79.66 lbf⋅ft108 N⋅m


All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreTiming case cover


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
M8	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreToothed belt guard


All Chrysler gasoline straight-4 2.4 L EDZ engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Chrysler diesel straight-4 2.5 L ENJ engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreToothed belt tensioning roller


All Chrysler gasoline straight-4 2.4 L EDZ engines	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
All Chrysler diesel straight-4 2.5 L ENJ engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


3.3 with gasoline V6 3.3 L 172 HP engine (2000.2–2008.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
3.3 with gasoline V6 3.3 L 172 HP engine (2000.2–2008.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Oil sump	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine management


Knock sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Lambda sensor	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Chrysler gasoline straight-4 2.4 L EDZ engines	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
All Chrysler diesel straight-4 2.5 L ENJ engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_moreAt the gearbox


Front	75.23 lbf⋅ft75.23 lbf⋅ft102 N⋅m

expand_moreOn the engine block


Front	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreSubframe stiffening plate

expand_moreAt the subframe


M12	78.18 lbf⋅ft78.18 lbf⋅ft106 N⋅m
M14	112.85 lbf⋅ft112.85 lbf⋅ft153 N⋅m

expand_moreRubber bearing at the subframe


Rear	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


2.5 CRD with diesel straight-4 2.5 L 141 HP engine (2000.2–2008.12)	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreIgnition system


Spark plugs	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreStart system

expand_moreStarter


2.4 with gasoline straight-4 2.4 L 145 HP engine (2000.2–2008.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
2.5 CRD with diesel straight-4 2.5 L 141 HP engine (2000.2–2008.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2001 Chrysler Voyager user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Chrysler warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Chrysler Voyager service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2001 Chrysler Voyager you're not only saving money, but also also improving your technical skills and learning something new.

2001 Chrysler Voyager generations

In 2001 Chrysler offered 2 generations of the Voyager. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Third generation

NS platform

2001 Chrysler Voyager Fourth generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2001 Chrysler Voyager generations

Third generation

Chrysler Voyager Fourth generation model years

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