2002 Chrysler PT Cruiser Hatchback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Chrysler diesel straight-4 2.1 L EDJ 119 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Chrysler gasoline straight-4 2.0 L ECC 139 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt tensioner	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Auxiliary drive belt tensioner	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m

expand_moreAir-conditioning compressor


Chrysler diesel straight-4 2.1 L EDJ 119 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAlternator


Chrysler gasoline straight-4 1.6 L EJD 114 HP	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Chrysler diesel straight-4 2.1 L EDJ 119 HP	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m


Vacuum pump	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreCarburetion


Injection hoses	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreInjection nozzle (injector)


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	90°90°90°

expand_moreCharging


Turbo charger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCooling system

expand_moreCoolant pump


Chrysler gasoline straight-4 1.6 L EJD 114 HP	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Chrysler gasoline straight-4 1.6 L EJD 114 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Chrysler diesel straight-4 2.1 L EDJ 119 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreCylinder head screws

expand_moreChrysler gasoline straight-4 1.6 L EJD 114 HP

expand_moreScrews 1-10

Figure 1. Cylinder head, Cylinder head screws, Chrysler gasoline straight-4 1.6 L EJD 114 HP, Screws 1-10.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace the screws and lubricate lightly See figure 1.
Third stage	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
Fourth stage	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
Fifth stage	90°90°90°

expand_moreScrews 11 – 12


Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sixth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreChrysler diesel straight-4 2.1 L EDJ 119 HP

expand_moreScrews 1 – 10

Figure 2. Cylinder head, Cylinder head screws, Chrysler diesel straight-4 2.1 L EDJ 119 HP, Screws 1 – 10.


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
See figure 2.
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreScrews 11


Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreChrysler gasoline straight-4 2.0 L ECC 139 HP

expand_moreScrews 1 – 10

Figure 3. Cylinder head, Cylinder head screws, Chrysler gasoline straight-4 2.0 L ECC 139 HP, Screws 1 – 10.


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
See figure 3.
Sixth stage	90°90°90°

expand_moreScrews 1 – 6


Second stage	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
Fourth stage	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreScrews 7 – 10


Third stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Fifth stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreAll other modifications


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Replace the screws and lubricate lightly See figure 3.
Second stage	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
Third stage	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
Fourth stage	90°90°90°


Cylinder head screws shank length (maximum)	4.09 in4.09 in104 mm
Cylinder head screws shank length (new)	4.02 in4.02 in102 mm

expand_moreRocker bridge


1.6 with gasoline straight-4 1.6 L 114 HP engine (2001.11–2010.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten in steps from inside to outside.

expand_moreValve cover


Chrysler diesel straight-4 2.1 L EDJ 119 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreChrysler gasoline straight-4 2.4 L EDZ 148 HP


First stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
helically from the inside out

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreChrysler gasoline straight-4 1.6 L EJD 114 HP


First stage	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreChrysler diesel straight-4 2.1 L EDJ 119 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Third stage	90°90°90°

expand_moreChrysler gasoline straight-4 2.0 L ECC 139 HP


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


Chrysler gasoline straight-4 1.6 L EJD 114 HP	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreChrysler diesel straight-4 2.1 L EDJ 119 HP

expand_moreClass 10.9


First stage	239.71 lbf⋅ft239.71 lbf⋅ft325 N⋅m
Second stage	90°90°90°

expand_moreClass 8.8 screws


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Second stage	90°90°90°


All other modifications	100.31 lbf⋅ft100.31 lbf⋅ft136 N⋅m
Use screw-locking compound.


Drive plate	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreFlywheel

expand_moreChrysler gasoline straight-4 2.0 L ECC 139 HP


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use screw-locking compound.
Second stage	90°90°90°


All other modifications	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use screw-locking compound.


Flywheel cover	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreMain bearing

expand_moreChrysler gasoline straight-4 1.6 L EJD 114 HP


Center	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
helically from the inside out
Outside screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
helically from the inside out

expand_moreChrysler diesel straight-4 2.1 L EDJ 119 HP


First stage	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Second stage	90°90°90°

expand_moreChrysler gasoline straight-4 2.0 L ECC 139 HP

expand_moreM11


First stage	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
Replace screws.
Second stage	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
helically from the inside out
Fourth stage	59.74 lbf⋅ft59.74 lbf⋅ft81 N⋅m

expand_moreM8


Third stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
helically from the inside out
Fifth stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreAll other modifications

expand_moreM11


First stage	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
helically from the inside out
Second stage	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
Fourth stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreM8


Third stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
helically from the inside out
Fifth stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreVibration damper


Chrysler gasoline straight-4 1.6 L EJD 114 HP	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
Chrysler gasoline straight-4 2.0 L ECC 139 HP	100.31 lbf⋅ft100.31 lbf⋅ft136 N⋅m

expand_moreEngine control

expand_moreCamshaft timing gear

expand_moreChrysler diesel straight-4 2.1 L EDJ 119 HP


Inlet camshaft	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Outlet camshaft	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


All other modifications	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m


Chain tensioner	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace sealing rings.

expand_moreDrive belt tensioner device


2.0 with gasoline straight-4 2.0 L 139 HP engine (2000.6–2010.12)	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m

expand_moreTiming case cover


Chrysler gasoline straight-4 1.6 L EJD 114 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Chrysler diesel straight-4 2.1 L EDJ 119 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreToothed belt guard


Chrysler gasoline straight-4 2.0 L ECC 139 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the bottom


M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreToothed belt guard at the top


M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreToothed belt guard center


M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreToothed belt tensioning roller


Chrysler gasoline straight-4 2.0 L ECC 139 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


Clamping screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


Chrysler diesel straight-4 2.1 L EDJ 119 HP	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreOil filter housing

expand_moreChrysler diesel straight-4 2.1 L EDJ 119 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Chrysler gasoline straight-4 2.0 L ECC 139 HP	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreOil sump


Chrysler gasoline straight-4 1.6 L EJD 114 HP	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
helically from the inside out

expand_moreChrysler diesel straight-4 2.1 L EDJ 119 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


Chrysler gasoline straight-4 1.6 L EJD 114 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Chrysler gasoline straight-4 2.4 L EDZ 148 HP	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCrankshaft sensor


Chrysler gasoline straight-4 1.6 L EJD 114 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Chrysler gasoline straight-4 2.4 L EDZ 148 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Glow plugs	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Knock sensor	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


On the engine block	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreEngine mounting


On chassis	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
On engine bracket	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreSubframe


Front	112.85 lbf⋅ft112.85 lbf⋅ft153 N⋅m
Rear	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m

expand_moreSubframe diagonal strut


At the subframe	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
On chassis	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreTorque arm

expand_moreAt the subframe


Front	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m


On engine bracket	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


Chrysler diesel straight-4 2.1 L EDJ 119 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Chrysler gasoline straight-4 2.0 L ECC 139 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


Chrysler gasoline straight-4 1.6 L EJD 114 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreStart system

expand_moreStarter


Chrysler diesel straight-4 2.1 L EDJ 119 HP	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Chrysler PT Cruiser Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Chrysler warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Chrysler PT Cruiser Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Chrysler PT Cruiser Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2002 Chrysler PT Cruiser Hatchback First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Chrysler PT Cruiser Hatchback First generation model years

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