expand_more330 xd with diesel straight-6 2.9 L 181 HP engine (2000.6–2005.2)
expand_moreAt the constant velocity (CV) joint
Torx screws
51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
expand_moreOn the lower steering column joint
Torx screws
62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
expand_moreAll other modifications
expand_moreM12 screws (class 10.9)
First stage
40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Second stage
90°90°90°
expand_moreRear axle drive shaft
expand_moreM10 silver screws with ribbing
Torx screws
59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace screws.
M24
184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Replace the nut and lightly oil the contact surfaces.
M27
221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace the nut and lightly oil the contact surfaces.
expand_moreBlack screws with ribbing M8 × 40
Torx screws
47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Replace screws.
expand_moreSilver screws with ribbing M8 × 40
Torx screws
38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Replace screws.
expand_moreSilver screws with ribbing (M10 × 23, class 10.9)
Torx screws
62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
expand_moreTransfer case propeller shaft front axle
expand_moreM10 screws (class 10.9)
First stage
14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage
45°45°45°
expand_moreM10 × 1,5 screws (class 10.9)
First stage
3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage
90°90°90°
expand_moreTransfer case propeller shaft rear axle
expand_moreM12 screws (class 10.9)
First stage
40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Second stage
90°90°90°
expand_moreClutch
expand_moreClutch pressure plate
All other modifications
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Clutch slave cylinder
16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
expand_moreGearbox
expand_moreGearbox flange connection at engine
expand_more318 d with diesel straight-4 2.0 L 114 HP engine (2002.3–2005.2)
expand_moreM10
Screws
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Torx screws
31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
expand_moreM12
Screws
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
Torx screws
48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m
expand_moreM6
Screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Torx screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
expand_moreM8
Screws
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Torx screws
14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
expand_more320 d with diesel straight-4 2.0 L 148 HP engine (2001.9–2005.2)
expand_moreM10
Screws
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Torx screws
31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
expand_moreM12
Screws
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
Torx screws
48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m
expand_moreM6
Screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Torx screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
expand_moreM8
Screws
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Torx screws
14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
expand_more330 xd with diesel straight-6 2.9 L 181 HP engine (2000.6–2005.2)
expand_moreM10
Screws
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
expand_moreM12
Screws
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
expand_moreM6
Screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Torx screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
expand_moreM8
Screws
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Torx screws
16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
expand_moreAll other modifications
expand_moreM10
Screws
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Torx screws
28.03–31.72 lbf⋅ft28.03–31.72 lbf⋅ft38–43 N⋅m
expand_moreM12
Screws
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
Torx screws
48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m
expand_moreM6
Screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Torx screws
6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
expand_moreM8
Screws
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Torx screws
16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
expand_moreGearbox lubrication
expand_moreGearbox oil drain plug
expand_more316 i with gasoline straight-4 1.6 L 114 HP engine (2002.6–2005.2)
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_more316 i with gasoline straight-4 1.8 L 114 HP engine (2002.3–2005.2)
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
S5D 200G and S5D 250G gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more320 d with diesel straight-4 2.0 L 148 HP engine (2001.9–2005.2)
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
GS6-37BZ and GS6-37DZ gearboxes
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
expand_more320 i with gasoline straight-6 2.2 L 168 HP engine (2000.9–2005.2)
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
S5D 200G and S5D 250G gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more325 i with gasoline straight-6 2.5 L 189 HP engine (2000.9–2005.2)
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_moreGS5S31BZ gearbox
SMG
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_moreGS6S37BZ gearbox
SMG
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
S5D 200G and S5D 250G gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more325 xi with gasoline straight-6 2.5 L 189 HP engine (2000.9–2005.2)
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
S5D 320Z gearbox
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more330 i with gasoline straight-6 3.0 L 228 HP engine (2000.6–2005.2)
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_more330 xd with diesel straight-6 2.9 L 181 HP engine (2000.6–2005.2)
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
GS5-39DZ gearbox
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more330 xi with gasoline straight-6 3.0 L 228 HP engine (2000.6–2005.2)
A5S 360R gearbox
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
GS6-37BZ gearbox
29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
S5D 320Z gearbox
29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
expand_moreAll other modifications
A4S 270R gearbox
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox A4S 310R
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_moreGS6-37DZ/BZ gearbox
M12 × 1,5 screws
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_moreGS6-37DZ/BZ and GS6-53BZ/DZ gearboxes
M18 × 1,5 screws
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
S5D 200G, S5D 250G, S5D 310Z, and S5D 320Z gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
S6S 420G and S6S 560G gearboxes
38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
expand_moreGearbox oil filler plug
expand_more316 i with gasoline straight-4 1.6 L 114 HP engine (2002.6–2005.2)
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
expand_more316 i with gasoline straight-4 1.8 L 114 HP engine (2002.3–2005.2)
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
S5D 200G and S5D 250G gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more320 d with diesel straight-4 2.0 L 148 HP engine (2001.9–2005.2)
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
GS6-37BZ and GS6-37DZ gearboxes
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
expand_more320 i with gasoline straight-6 2.2 L 168 HP engine (2000.9–2005.2)
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
S5D 200G and S5D 250G gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more325 i with gasoline straight-6 2.5 L 189 HP engine (2000.9–2005.2)
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
expand_moreGS5S31BZ gearbox
SMG
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_moreGS6S37BZ gearbox
SMG
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
S5D 200G and S5D 250G gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more325 xi with gasoline straight-6 2.5 L 189 HP engine (2000.9–2005.2)
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
S5D 320Z gearbox
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more330 i with gasoline straight-6 3.0 L 228 HP engine (2000.6–2005.2)
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
expand_more330 xd with diesel straight-6 2.9 L 181 HP engine (2000.6–2005.2)
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
GS5-39DZ gearbox
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
expand_more330 xi with gasoline straight-6 3.0 L 228 HP engine (2000.6–2005.2)
A5S 360R gearbox
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
GS6-37BZ gearbox
29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
S5D 320Z gearbox
29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
expand_moreAll other modifications
A4S 270R gearbox
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Gearbox A4S 310R
24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
expand_moreGS6-37DZ/BZ gearbox
M12 × 1,5 screws
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_moreGS6-37DZ/BZ and GS6-53BZ/DZ gearboxes
M18 × 1,5 screws
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
S5D 200G, S5D 250G, S5D 310Z, and S5D 320Z gearboxes
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
S6S 420G and S6S 560G gearboxes
38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
expand_moreGearbox mounting
expand_moreGearbox cross support
expand_more318 d with diesel straight-4 2.0 L 114 HP engine (2002.3–2005.2)
expand_moreAt the GS5-39DZ gearbox
M10
30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
M12
53.84 lbf⋅ft53.84 lbf⋅ft73 N⋅m
expand_moreGS6-37BZ and GS6-37DZ gearboxes
At the gearbox
14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
expand_moreOn chassis
M10
30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
M8
14.01–15.49 lbf⋅ft14.01–15.49 lbf⋅ft19–21 N⋅m
expand_more320 d with diesel straight-4 2.0 L 148 HP engine (2001.9–2005.2)
expand_moreAt the GS5-39DZ gearbox
M10
30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
M12
53.84 lbf⋅ft53.84 lbf⋅ft73 N⋅m
expand_moreGS6-37BZ and GS6-37DZ gearboxes
At the gearbox
14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
expand_moreOn chassis
M10
30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
M8
14.01–15.49 lbf⋅ft14.01–15.49 lbf⋅ft19–21 N⋅m
expand_more330 xd with diesel straight-6 2.9 L 181 HP engine (2000.6–2005.2)
At the gearbox
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
On chassis
15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
expand_moreAll other modifications
expand_moreAt the gearbox
M10
30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
M8
14.01–15.49 lbf⋅ft14.01–15.49 lbf⋅ft19–21 N⋅m
expand_moreOn chassis
M10
30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
M12
53.84 lbf⋅ft53.84 lbf⋅ft73 N⋅m
expand_moreTransfer case
Transfer box onto transmission flange connection
31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 BMW 3 Series Touring user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and BMW warranty policy for your region. In some regions DIY service may invalidate your warranty.
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow BMW 3 Series Touring service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2002 BMW 3 Series Touring you're not only saving money, but also also improving your technical skills and learning something new.
BMW 3 Series Touring Third generation LCI model years