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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Audi gasoline V6 2.8 L ACK engines 7.38 lbf⋅ft
tighten gradually cross-wise
All Audi gasoline straight-4 1.8 L ADR engines 7.38 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
1.8 quattro with gasoline straight-4 1.8 L 123 HP, 173 N⋅m engine (1995.12–1997.12) 33.19 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Audi gasoline straight-4 1.8 L ADR engines 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 14.75 lbf⋅ft
All other modifications 40.57 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_moreAll Audi gasoline straight-4 1.8 L ADR engines
Class 10.9 22.13 lbf⋅ft
Class 8.8 screws 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Air-conditioning compressor pressure line 18.44 lbf⋅ft
expand_moreAlternator
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
Nuts 25.81 lbf⋅ft
Top 18.44 lbf⋅ft
expand_moreAll Audi gasoline straight-4 1.8 L ADR engines
M10 33.19 lbf⋅ft
M8 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 33.19 lbf⋅ft
expand_moreAll other modifications
M10 33.19 lbf⋅ft
M8 16.23 lbf⋅ft
expand_morePower steering pump bracket
All Audi gasoline straight-4 2.0 L ACE engines 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 14.75 lbf⋅ft
expand_moreServo pump pulley
All Audi gasoline straight-4 2.0 L ACE engines 18.44 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 14.75 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreServo steering pump
All Audi gasoline straight-4 2.0 L ACE engines 18.44 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 14.75 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreTensioning device for air-conditioning compressor auxiliary drive belt
1.8 quattro with gasoline straight-4 1.8 L 123 HP, 173 N⋅m engine (1995.12–1997.12) 14.75 lbf⋅ft
expand_moreVacuum pump
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreInjection pump drive wheel
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 118.01 lbf⋅ft
expand_moreInjection hoses
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 14.75 lbf⋅ft
expand_moreInjection pump
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 18.44 lbf⋅ft
expand_moreInjection pump pulley
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 36.88 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 44.25 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Audi gasoline straight-4 2.0 L ACE engines 18.44 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Coolant pump pulley 18.44 lbf⋅ft
Fan wheel 7.38 lbf⋅ft
expand_moreViscous fan bracket
expand_moreAll Audi gasoline V6 2.8 L ACK engines
M6 7.38 lbf⋅ft
M8 16.23 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 33.19 lbf⋅ft
expand_moreRadiator mounting
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreViscous fan clutch
All Audi gasoline V6 2.8 L ACK engines 27.29 lbf⋅ft
Torques applies only in combination with special tool.
All Audi diesel straight-5 2.5 L AEL engines 51.63 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All Audi gasoline straight-4 2.0 L ACE engines 11.06 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
All Audi gasoline V6 2.8 L ACK engines 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
All Audi gasoline straight-4 1.8 L ADR engines 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
All other modifications 14.75 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
expand_moreCylinder head screws
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
Figure 1. Cylinder head, Cylinder head screws, Audi gasoline straight-4 2.0 L ACE.
Figure 1. Cylinder head, Cylinder head screws, Audi gasoline straight-4 2.0 L ACE.
First stage 29.5 lbf⋅ft
Use new screws. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
First stage 29.5 lbf⋅ft
Use new screws. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
First stage 44.25 lbf⋅ft
Use new screws. See figure 2.
Second stage 90°
Third stage 90°
expand_moreCylinder head screws shank length (new)
All Audi gasoline straight-4 2.0 L ACE engines 5.59 in
All Audi gasoline V6 2.8 L ACK engines 5.24 in
All Audi gasoline straight-4 1.8 L ADR engines 3.78 in
All Audi diesel straight-5 2.5 L AEL engines 4.53 in
All other modifications 5.41 in
expand_moreValve cover
All other modifications 7.38 lbf⋅ft
Alternately, first inside and then outside
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Audi gasoline V6 2.8 L ACK engines
expand_moreCracked connecting rod (M8)
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreCracked connecting rod (M8,5)
First stage 29.5 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreSawed connecting rod
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreCrankshaft central screws
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
First stage 66.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreAll Audi gasoline straight-4 1.8 L ADR engines
First stage 66.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
First stage 147.51 lbf⋅ft
Use new screws.
Second stage 270°
expand_moreAll other modifications
First stage 147.51 lbf⋅ft
Use new screws.
Second stage 90°
Third stage 90°
expand_moreCrankshaft pulley
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
Class 10.9 29.5 lbf⋅ft
Class 8.8 screws 18.44 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 29.5 lbf⋅ft
use only property class 10.9
All Audi diesel straight-5 2.5 L AEL engines 14.75 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Engine block closure screws 7.38 lbf⋅ft
expand_moreFlywheel
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreDual-mass flywheel
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreAll Audi gasoline V6 2.8 L ACK engines
expand_more22,5 mm screws
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_more35 mm screws
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 180°
expand_more43 mm screws
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
expand_more22,5 mm screws
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_more43 mm screws
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreMain bearing
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
First stage 47.94 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreAll Audi gasoline straight-4 1.8 L ADR engines
First stage 47.94 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreAll other modifications
expand_moreM11
First stage Tighten by hand
Use new screws.
Second stage 44.25 lbf⋅ft
cross-wise from inside to outside
Third stage 90°
expand_moreLateral-fitting screw
Fourth stage 18.44 lbf⋅ft
expand_moreVibration damper
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
Class 10.9 29.5 lbf⋅ft
Class 8.8 screws 18.44 lbf⋅ft
expand_moreAll Audi gasoline straight-4 1.8 L ADR engines
Class 10.9 29.5 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreEngine control
Camshaft adjuster 7.38 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
All Audi gasoline V6 2.8 L ACK engines 31.72 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 7.38 lbf⋅ft
expand_moreAll other modifications
M10 31.72 lbf⋅ft
M8 16.23 lbf⋅ft
expand_moreCamshaft timing gear
expand_moreAll Audi gasoline V6 2.6 L ABC engines
Left 51.63 lbf⋅ft
Replace bolt.
Right 51.63 lbf⋅ft
Replace bolt.
expand_moreAll Audi gasoline V6 2.8 L ACK engines
Left 40.57 lbf⋅ft
Right 40.57 lbf⋅ft
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
expand_moreFront
First stage 22.13 lbf⋅ft
Second stage 90°
Rear 118.01 lbf⋅ft
All other modifications 47.94 lbf⋅ft
expand_moreDrive belt tensioner device
All Audi gasoline V6 2.8 L ACK engines 7.38 lbf⋅ft
Use screw-locking compound.
All Audi gasoline straight-4 1.8 L ADR engines 7.38 lbf⋅ft
expand_moreInjection pump drive belt tensioning roller
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 33.19 lbf⋅ft
expand_moreToothed belt guard
All Audi gasoline straight-4 2.0 L ACE engines 18.44 lbf⋅ft
Toothed belt guard, rear
All Audi gasoline straight-4 1.8 L ADR engines 14.75 lbf⋅ft
Toothed belt guard, rear
All other modifications 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt guard at the bottom
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
Nuts 7.38 lbf⋅ft
Screws 7.38 lbf⋅ft
All Audi gasoline V6 2.8 L ACK engines 7.38 lbf⋅ft
expand_moreAll Audi gasoline straight-4 1.8 L ADR engines
M8 14.75 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreAll other modifications
expand_moreLeft
Top 16.23 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_moreToothed belt guard at the top
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
Screws 7.38 lbf⋅ft
All Audi gasoline V6 2.8 L ACK engines 7.38 lbf⋅ft
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
M6 7.38 lbf⋅ft
Injection pump
M8 14.75 lbf⋅ft
expand_moreToothed belt tensioning roller
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
M10 33.19 lbf⋅ft
M8 18.44 lbf⋅ft
All Audi gasoline V6 2.8 L ACK engines 16.23 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 29.5 lbf⋅ft
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
M10 33.19 lbf⋅ft
M8 16.23 lbf⋅ft
expand_moreAll other modifications
M6 16.23 lbf⋅ft
M8 31.72 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Audi gasoline straight-4 2.0 L ACE engines 18.44 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 18.44 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreOil drain plug
All Audi gasoline straight-4 2.0 L ACE engines 22.13 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 36.88 lbf⋅ft
All other modifications 29.5 lbf⋅ft
expand_moreOil lines
expand_more2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12)
M6 7.38 lbf⋅ft
M8 22.13 lbf⋅ft
Union nuts 18.44 lbf⋅ft
expand_moreOil sump
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
One-part sump 14.75 lbf⋅ft
Replace screws.
expand_moreAll Audi gasoline V6 2.8 L ACK engines
expand_moreAt the gearbox (M10)
Oil sump top part 33.19 lbf⋅ft
expand_moreAt the gearbox (M8)
Oil sump top part 18.44 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreOn the engine block
Oil sump top part 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll Audi gasoline straight-4 1.8 L ADR engines
M10 33.19 lbf⋅ft
M6 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll Audi diesel straight-5 2.5 L AEL engines
Sheet-steel sump 14.75 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll other modifications
expand_moreAt the gearbox
M10 33.19 lbf⋅ft
M8 18.44 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreOn the engine block
Oil sump top part 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreEngine management
Crankshaft sensor 7.38 lbf⋅ft
expand_moreGlow plugs
2.5 TDI quattro with diesel straight-5 2.5 L 138 HP at 4000 RPM, 290 N⋅m at 1900 RPM engine (1995.7–1997.12) 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 40.57 lbf⋅ft
expand_moreEngine mounting
Engine bracket 33.19 lbf⋅ft
on the engine block
expand_moreEngine mounting
All Audi gasoline straight-4 2.0 L ACE engines 29.5 lbf⋅ft
expand_moreAll Audi gasoline V6 2.8 L ACK engines
On chassis 33.19 lbf⋅ft
On engine bracket 18.44 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 29.5 lbf⋅ft
expand_moreTorque arm
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
expand_moreAt the crossmember
With air-conditioning 29.5 lbf⋅ft
Without air-conditioning system 22.13 lbf⋅ft
expand_moreOn the engine block
With air-conditioning 16.96 lbf⋅ft
Without air-conditioning system 22.13 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 29.5 lbf⋅ft
expand_moreAll other modifications
At the crossmember 29.5 lbf⋅ft
Replace screws.
On the engine block 30.98 lbf⋅ft
Replace screws.
expand_moreExhaust system
expand_moreCatalytic converter
Front 22.13 lbf⋅ft
Exhaust manifold 18.44 lbf⋅ft
Replace screws and nuts.
Exhaust pipe 22.13 lbf⋅ft
Replace nuts.
Exhaust pipe bracket 18.44 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter bracket
All Audi gasoline straight-4 2.0 L ACE engines 7.38 lbf⋅ft
All Audi diesel straight-5 2.5 L AEL engines 14.75 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreFuel lines
expand_moreAll Audi gasoline straight-4 2.0 L ACE engines
Fuel lines 16.96 lbf⋅ft
Pressure controller 14.75 lbf⋅ft
All Audi gasoline V6 2.8 L ACK engines 16.96 lbf⋅ft
All Audi gasoline straight-4 1.8 L ADR engines 16.96 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Banjo bolts.
expand_moreIgnition system
Spark plugs 22.13 lbf⋅ft
expand_moreStart system
expand_moreStarter
All Audi gasoline straight-4 1.8 L ADR engines 47.94 lbf⋅ft
expand_moreAll other modifications
M10 33.19 lbf⋅ft
M12 47.94 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1996 Audi A6 Avant Quattro user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Audi warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Audi A6 Avant Quattro service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1996 Audi A6 Avant Quattro you're not only saving money, but also also improving your technical skills and learning something new.

Audi A6 Avant Quattro C4 model years

Units:
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