2005 Audi A3 Sportback engine fastener tightening specifications

expand_moreAir intake system


Induction-pipe flap control unit	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIntake manifold


1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.9–2010.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.9–2010.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2004.9–2010.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)


BKD engine	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
CBAB engine	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)


AZV engine	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
CBAA engine	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.6–2008.6)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines


Engine with belt control	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Engine with chain drive	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
CBAA engine	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Audi diesel straight-4 1.9 L BKC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCBAB engine


With automatic tensioner	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Audi gasoline straight-4 1.6 L BLP engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°


All Audi diesel straight-4 1.9 L BLS engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi diesel straight-4 1.9 L BXE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAuxiliary drive belt tensioner


All Audi diesel straight-4 1.9 L BKC engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Audi diesel straight-4 1.9 L BLS engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Audi diesel straight-4 1.9 L BXE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreCBAA engine

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM10 × 35 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	45°45°45°


All Audi gasoline straight-4 1.6 L BLF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi gasoline straight-4 1.6 L BLP engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use screw-locking compound.


Air-conditioning compressor pressure line	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Alternator	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGenerator bracket

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreCBAA engine

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM10 × 35 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreCBAB engine

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	45°45°45°


Otherwise	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreVacuum pump

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines


Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


CBAA engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


CBAB engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust gas return valve	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust recirculation pipe

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.


CBAA engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.


All Audi diesel straight-4 1.9 L BKC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.


CBAB engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.


All Audi diesel straight-4 1.9 L BLS engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace seals and nuts.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.


All Audi diesel straight-4 1.9 L BXE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreFuel-distributing pipe


1.6 FSI with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)


CBAB engine	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)


CBAA engine	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure pump pulley


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.

expand_moreInjection hoses


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	180°180°180°


CBAA engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
Second stage	270°270°270°

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	180°180°180°


CBAB engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
Second stage	270°270°270°

expand_moreInjection pump

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines

expand_moreHigh-pressure pump


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreHigh-pressure pump (M6)


Engine with chain drive	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.

expand_moreHigh-pressure pump (M8)


Engine with chain drive	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


CBAA engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


CBAB engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


High-pressure pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Pressure tube connection	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCharging

expand_moreCharge air pipes

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


M10	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


CBAA engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Audi diesel straight-4 1.9 L BKC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


M10	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


CBAB engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Audi diesel straight-4 1.9 L BLS engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Audi diesel straight-4 2.0 L BMM engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Audi diesel straight-4 1.9 L BXE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger bracket

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll other modifications

expand_moreBKD engine


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreOn the engine block of CFFA engine


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCBAB engine


Support	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOn the engine block of CFFB engine


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Replace sealing rings.

expand_moreOn the engine block of AZV engine


Union nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCBAA engine


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.

expand_moreAt the turbocharger of CBAA engine


Support	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOn the engine block of CBAA engine


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreCFFA engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.

expand_moreAt the turbocharger of CFFA engine


Support	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOn the engine block of CFFA engine


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Audi diesel straight-4 1.9 L BKC engines

expand_moreBKC and BXE engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Replace sealing rings.

expand_moreOn the engine block of BKC and BXE engines


Union nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreBLS engine


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.

expand_moreAt the turbocharger of BLS engine


Support	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block of BLS engine


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace sealing rings.

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.
On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace sealing rings.

expand_moreAll other modifications

expand_moreBKD engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Replace sealing rings.

expand_moreOn the engine block of BKD engine


Union nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCBAB engine


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.

expand_moreAt the turbocharger of CBAB engine


Support	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOn the engine block of CBAB engine


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreCFFB engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.

expand_moreAt the turbocharger of CFFB engine


Support	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOn the engine block of CFFB engine


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreCooling system

expand_moreCoolant pump

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Audi gasoline straight-4 1.6 L BLF engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Audi gasoline straight-4 1.6 L BLP engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Coolant pump pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFan wheel


All Audi diesel straight-4 2.0 L AZV engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 1.9 L BKC engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 2.0 L BKD engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 1.9 L BLS engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 1.9 L BXE engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 2.0 L CBAA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 2.0 L CBAB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 2.0 L CFFA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 2.0 L CFFB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Audi diesel straight-4 2.0 L CLJA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreRadiator mounting


All Audi gasoline straight-4 2.0 L AXW engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 2.0 L BLR engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 2.0 L BLX engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 2.0 L BLY engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 2.0 L BMB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 2.0 L BVY engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 2.0 L BVZ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines

expand_moreBearing casing

expand_moreEngine with belt control


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten crosswise from inside to outside.
CBAA engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten crosswise from inside to outside.


All Audi gasoline straight-4 1.6 L BGU engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
tighten gradually cross-wise

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten crosswise from inside to outside.
CBAB engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten crosswise from inside to outside.

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°


All Audi gasoline straight-4 1.6 L BSE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
tighten gradually cross-wise
All Audi gasoline straight-4 1.6 L BSF engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
tighten gradually cross-wise

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreCylinder head screws

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines

expand_moreEngine with belt control


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreEngine with chain drive

expand_moreScrews 1-10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second step	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreCBAA engine


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Audi gasoline straight-4 1.6 L BGU engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreCBAB engine


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Audi gasoline straight-4 1.6 L BLP engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreCylinder head screws shank length (new)

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	5.87 in5.87 in149 mm
CBAA engine	5.39 in5.39 in137 mm


All Audi gasoline straight-4 1.6 L BGU engines	4.53 in4.53 in115 mm

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	5.87 in5.87 in149 mm
CBAB engine	5.39 in5.39 in137 mm


All Audi gasoline straight-4 1.6 L BLF engines	5.43 in5.43 in138 mm
All Audi gasoline straight-4 1.6 L BLP engines	5.43 in5.43 in138 mm
All Audi gasoline straight-4 1.6 L BSE engines	4.53 in4.53 in115 mm
All Audi gasoline straight-4 1.6 L BSF engines	4.53 in4.53 in115 mm
All other modifications	6.54 in6.54 in166 mm

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreValve cover

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines

expand_moreBearing cap at the cylinder head

expand_moreEngine with chain drive


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten cross-wise.
CBAA engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten cross-wise.
CBAB engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.

expand_moreAll Audi gasoline straight-4 1.6 L BLP engines

expand_moreBearing casing


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws crosswise in inside-to-outside order.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.


Valve play adjusting screw lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreCoolant pump


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreConnecting rod bearing

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)

expand_moreEngine with belt control


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreTighten the screws cross-wise from inside to outside.

expand_moreM9


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace and lightly oil the screw.
Second stage	180°180°180°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.9–2013.3)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Use new screw.
Second stage	90°90°90°

expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Use new screw.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)

expand_moreEngine with belt control


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreEngine with chain drive


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreEngine block closure screws


All Audi gasoline straight-4 1.6 L BGU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 1.6 L BSE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Audi gasoline straight-4 1.6 L BSF engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°


Flywheel cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.9–2013.3)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screws.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)

expand_moreEngine with belt control


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreEngine with chain drive

expand_moreLateral-fitting screw


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCenter


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVibration damper

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines

expand_moreBWA engine (class 10.9)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreEngine control


Balance shaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Balance shaft timing chain tension rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing


All Audi diesel straight-4 1.9 L BKC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
All Audi diesel straight-4 1.9 L BLS engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
All Audi diesel straight-4 1.9 L BXE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use new screws and tighten them crosswise.
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines

expand_moreBearing casing


Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine with belt control


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreEngine with chain drive


Cap	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreCamshaft drive belt deflection pulley


1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.9–2010.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.9–2010.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2004.9–2010.5)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)

expand_moreBKD engine

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCBAB engine

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)

expand_moreAZV engine

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCBAA engine

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.6–2008.6)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)

expand_moreEngine with belt control


Bottom	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Camshaft timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Camshaft timing chain tensioning rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Audi gasoline straight-4 2.0 L AXX engines

expand_moreEngine with belt control


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreCBAA engine


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Audi gasoline straight-4 1.6 L BGU engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreCBAB engine


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Audi gasoline straight-4 1.6 L BSE engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Audi gasoline straight-4 1.6 L BSF engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	180°180°180°


Central part of control unit housing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreChain tensioner


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Control drive chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Control drive chain tensioning rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Control drive timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Drive chain balance shaft tensioner	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreWith camshaft adjuster


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace the screws and sprocket wheel.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreOil pump drive chain tensioner


1.6 FSI with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
do not dismantle

expand_moreOutlet camshaft wheel

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreBKD engine


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi gasoline straight-4 1.6 L BLP engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreEngine with chain drive (M6)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreEngine with chain drive (M8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°


Tension rail bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover


All Audi diesel straight-4 1.9 L BKC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
All Audi diesel straight-4 1.9 L BLS engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
All Audi diesel straight-4 1.9 L BXE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreAll other modifications


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten cross-wise.

expand_moreToothed belt guard


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screw.
Center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screw.
Top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screws.


Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.9–2013.3)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.9–2013.3)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.9–2013.3)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)


Engine with belt control	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreTop part of control unit housing


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


All Audi diesel straight-4 2.0 L AZV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi gasoline straight-4 1.6 L BGU engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi diesel straight-4 1.9 L BKC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


Heat-exchanger on oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Audi gasoline straight-4 1.6 L BLF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Audi gasoline straight-4 1.6 L BLP engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Audi diesel straight-4 1.9 L BLS engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


Heat-exchanger on oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Audi gasoline straight-4 1.6 L BSE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi gasoline straight-4 1.6 L BSF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi diesel straight-4 1.9 L BXE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi diesel straight-4 2.0 L CBAA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Audi diesel straight-4 2.0 L CFFA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil cooler lines


All Audi gasoline straight-4 1.6 L BLF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Coolant line.
All Audi gasoline straight-4 1.6 L BLP engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Coolant line.


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws and sealing rings.

expand_moreOil filter housing


1.6 FSI with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil filter housing cap
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil filter housing cap

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.9–2010.5)


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Use new screws.
Second stage	90°90°90°
Tighten cross-wise.
Cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)


Cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAZV engine


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Tighten cross-wise.
Second stage	90°90°90°

expand_moreCBAA engine


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.6–2008.6)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreBKD engine


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCBAB engine


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	90°90°90°


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil lines


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All Audi diesel straight-4 2.0 L BMM engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll other modifications


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreOil sump

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
At the gearbox
M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.9–2013.3)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M6	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Tighten the screws in steps.

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.9–2010.5)


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
At the gearbox
M6	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M7	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.6–2008.6)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)

expand_moreAt the gearbox


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn the engine block


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreCharge air pressure sensor

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
CBAA engine	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


All Audi diesel straight-4 1.9 L BKC engines	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
CBAB engine	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


All Audi diesel straight-4 1.9 L BLS engines	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
All Audi diesel straight-4 2.0 L BMM engines	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
All Audi diesel straight-4 1.9 L BXE engines	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreExhaust gas temperature sensor


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreGlow plugs

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	5.9–8.11 lbf⋅ft5.9–8.11 lbf⋅ft8–11 N⋅m
CBAA engine	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All Audi diesel straight-4 1.9 L BKC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	5.9–8.11 lbf⋅ft5.9–8.11 lbf⋅ft8–11 N⋅m
CBAB engine	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All Audi diesel straight-4 1.9 L BLS engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Audi diesel straight-4 2.0 L BMM engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Audi diesel straight-4 1.9 L BXE engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


All Audi gasoline straight-4 2.0 L AXX engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
on the engine block

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine

expand_moreOn the engine block


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCBAA engine

expand_moreOn the engine block


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreVehicles with chassis number from 8P-7-000 001


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


First stage	Tighten by hand
Replace screws.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
on the engine block
Third stage	180°180°180°

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°
on the engine block

expand_moreVehicles with chassis number from 8P-7-000 001


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Audi diesel straight-4 2.0 L BMM engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Replace screws.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	180°180°180°


All Audi gasoline straight-4 2.0 L BPY engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
on the engine block
All Audi gasoline straight-4 2.0 L BWA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
on the engine block
All Audi gasoline straight-4 2.0 L CAWB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
on the engine block
All Audi gasoline straight-4 2.0 L CBFA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
on the engine block
All Audi gasoline straight-4 2.0 L CCZA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
on the engine block
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)


On chassis	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.9–2010.5)


On chassis	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)

expand_moreBKD engine


On chassis	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreCBAB engine

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)

expand_moreAZV engine


On chassis	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreCBAA engine

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreSubframe

expand_moreOn chassis


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAll Audi gasoline straight-4 1.6 L BGU engines

expand_more0AF gearbox

expand_moreAt the gearbox


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Audi diesel straight-4 2.0 L BKD engines

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreWith threaded insert


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Audi gasoline straight-4 1.6 L BLP engines

expand_more0AG gearbox

expand_moreAt the gearbox


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAutomatic gearbox 09G

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreTorque support bracket

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace the nuts and use fitting paste


Catalytic converter bracket	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreDifferential pressure sensor lines


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use hot screw paste

expand_moreExhaust manifold

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)


BKD engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
CBAB engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
CFFB engine	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace nuts.

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.9–2013.3)


AZV engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
CBAA engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
CFFA engine	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace nuts.

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)

expand_moreNuts


Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace nuts.
Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust manifold heat shields

expand_moreAll Audi diesel straight-4 2.0 L AZV engines


AZV engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
CBAA engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
CFFA engine	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
CBAB engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
CFFB engine	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust pipe


1.6 FSI with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2004.9–2007.9)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.9–2013.3)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.9–2013.3)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.9–2013.3)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.9–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1700 RPM engine (2004.9–2013.3)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
2.0 TFSI with gasoline straight-4 2.0 L 197 HP engine (2004.9–2013.3)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
2.0 TFSI with gasoline straight-4 2.0 L 197 HP, 280 N⋅m at 1800 RPM engine (2004.9–2013.3)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreExhaust pipe bracket

expand_moreAll Audi diesel straight-4 2.0 L AZV engines

expand_moreAZV engine


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreCBAA engine


Strut	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Otherwise	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Strut
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Support

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


Otherwise	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Audi gasoline straight-4 1.6 L BLP engines


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreParticle filter bracket


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreFuel supply

expand_moreFuel filter bracket


All Audi diesel straight-4 2.0 L AZV engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Audi diesel straight-4 1.9 L BKC engines


Cap	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Nuts	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BKD engines


BKD engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCBAB engine


Cap	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Audi diesel straight-4 2.0 L BMM engines

expand_moreM6


Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreM8


Screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Nuts	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Audi diesel straight-4 2.0 L CBAA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Audi diesel straight-4 2.0 L CFFA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m

expand_moreFuel lines

expand_moreAll Audi gasoline straight-4 1.6 L BLP engines

expand_moreBAG engine


High-pressure side	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


High-pressure side	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll other modifications


High-pressure side	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreStart system

expand_moreStarter


All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

2005 Audi A3 Sportback First generation Engine Fastener Tightening Specifications

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Audi A3 Sportback First generation model years

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