2003 Alfa Romeo GTV Series 3 Fastener Tightening Specifications
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Condition | Value |
---|
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 14.01–16.96 lbf⋅ft |
All other modifications | 12.54–15.49 lbf⋅ft |
M10 | 33.19–40.57 lbf⋅ft |
M8 | 16.23–20.65 lbf⋅ft |
All Alfa Romeo gasoline V6 3.2 L 936 A6.000 engines | 12.54–15.49 lbf⋅ft |
Hexagon head screws | 19.91–24.34 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 12.54–15.49 lbf⋅ft |
All Alfa Romeo gasoline V6 3.2 L 936 A6.000 engines | 14.01–16.96 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 14.01–16.96 lbf⋅ft |
All Alfa Romeo gasoline straight-4 2.0 L AR 16201 engines | 15.49–19.18 lbf⋅ft |
All Alfa Romeo gasoline straight-4 2.0 L AR 32310 engines | 15.49–19.18 lbf⋅ft |
All other modifications | 15.49–16.96 lbf⋅ft |
All Alfa Romeo gasoline V6 3.2 L 936 A6.000 engines | 13.28–14.75 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 13.28–14.75 lbf⋅ft |
M7 | 10.33–12.54 lbf⋅ft |
First stage | 17.7–19.18 lbf⋅ft |
Second stage | 240° |
First stage | 14.75 lbf⋅ft |
Second stage | 29.5 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
All Alfa Romeo gasoline V6 3.2 L 936 A6.000 engines | 13.28–15.49 lbf⋅ft |
M6 | 5.9–7.38 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 13.28–15.49 lbf⋅ft |
All other modifications | 9.59–12.54 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 39.09–43.52 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Second stage | 60° |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 147.51–182.18 lbf⋅ft |
All other modifications | 250.77–278.8 lbf⋅ft |
All Alfa Romeo gasoline V6 3.2 L 936 A6.000 engines | 147.51–182.18 lbf⋅ft |
M6 | 5.9–7.38 lbf⋅ft |
M8 | 16.23–20.65 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 147.51–182.18 lbf⋅ft |
All other modifications | 17.7–21.39 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 101.05–111.37 lbf⋅ft |
All other modifications | 89.25–109.9 lbf⋅ft |
Use screw-locking compound. |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 61.96–68.59 lbf⋅ft |
All other modifications | 70.81–87.77 lbf⋅ft |
M6 | 5.9–7.38 lbf⋅ft |
All Alfa Romeo gasoline V6 3.2 L 936 A6.000 engines | 50.15–61.96 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 50.15–61.96 lbf⋅ft |
All other modifications | 73.76–91.46 lbf⋅ft |
M8 | 5.9–7.38 lbf⋅ft |
M12 | 79.66–97.36 lbf⋅ft |
M12 | 73.76–91.46 lbf⋅ft |
M8 | 16.96–20.65 lbf⋅ft |
All Alfa Romeo gasoline straight-4 2.0 L AR 16201 engines | 15.49–19.18 lbf⋅ft |
All Alfa Romeo gasoline straight-4 2.0 L AR 32310 engines | 15.49–19.18 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 12.54–15.49 lbf⋅ft |
All other modifications | 15.49–19.18 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 47.2–58.27 lbf⋅ft |
All other modifications | 12.54–15.49 lbf⋅ft |
M6 | 5.16–6.64 lbf⋅ft |
M8 | 15.49–19.18 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 10.33–16.96 lbf⋅ft |
All other modifications | 14.75–15.49 lbf⋅ft |
Lambda sensor | 36.88–44.25 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 16.23–19.91 lbf⋅ft |
All other modifications | 12.54–15.49 lbf⋅ft |
M14 | 17.7–22.13 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 19.91–25.08 lbf⋅ft |
Lateral-fitting | 7.38–8.85 lbf⋅ft |
Center | 18.44–25.81 lbf⋅ft |
All Alfa Romeo gasoline V6 3.0 L AR 16105 engines | 14.01–18.44 lbf⋅ft |
All other modifications | 14.75–18.44 lbf⋅ft |
With manual transmission | 22.13–35.4 lbf⋅ft |
With manual transmission | 22.13–35.4 lbf⋅ft |
Bleed valve | 2.95–4.43 lbf⋅ft |
At the brake caliper | 9.59–11.06 lbf⋅ft |
At the brake line | 9.59–11.06 lbf⋅ft |
Front axle brake caliper | 16.23–23.6 lbf⋅ft |
Check components for damage. |
M10 | 39.09–43.52 lbf⋅ft |
M12 | 72.28–79.66 lbf⋅ft |
Front axle brake disc | 3.69–9.59 lbf⋅ft |
Steering gear | 31.72–34.67 lbf⋅ft |
Track rod end on stub axle | 21.39–26.55 lbf⋅ft |
Track rod end on track rod | 7.38–11.06 lbf⋅ft |
Shock-absorber piston rod | 70.07–77.44 lbf⋅ft |
Replace nuts. |
Bottom | 70.07–77.44 lbf⋅ft |
Bottom | 70.07–77.44 lbf⋅ft |
Screws | 18.44–23.6 lbf⋅ft |
Bottom | 48.68–54.58 lbf⋅ft |
First stage | 49.42–54.58 lbf⋅ft |
Second stage | 60–64° |
Wheel attachment | 61.22–75.97 lbf⋅ft |
Rear axle brake caliper | 22.86–28.03 lbf⋅ft |
Rear axle brake caliper mounting support | 30.98–37.62 lbf⋅ft |
Rear axle brake disc | 3.69–9.59 lbf⋅ft |
Bottom | 58.27–72.28 lbf⋅ft |
Screws | 43.52–53.1 lbf⋅ft |
Wheel hub wheel bearing | 196.19–216.84 lbf⋅ft |
Wheel attachment | 61.22–75.97 lbf⋅ft |
When assembling your 2003 Alfa Romeo GTV it's important to tight threaded fasteners with Alfa Romeo prescribed torques using a torque wrench. If the torque values is lower then prescribed, bolt may unscrew itself and assembly may fall apart. If the torque value is higher then prescribed, bolt may simply break. The torque wrench allows you to tighten all bolts of the assembly with the same torque applied.
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Alfa Romeo GTV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Alfa Romeo warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Alfa Romeo GTV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2003 Alfa Romeo GTV you're not only saving money, but also also improving your technical skills and learning something new.
2003 Alfa Romeo GTV generations
In 2003 Alfa Romeo offered 2 generations of the GTV. Fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.