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Condition Value
expand_moreEngine tightening torques
expand_moreAir intake system
Intake manifold 16.9620.65 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All other modifications 36.88 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All other modifications 16.9618.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
M10 33.1940.57 lbf⋅ft
expand_moreAir-conditioning compressor
All other modifications 16.2319.18 lbf⋅ft
Air-conditioning compressor bracket 33.1940.57 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
All other modifications 13.2816.23 lbf⋅ft
expand_moreAlternator
All other modifications 46.4756.79 lbf⋅ft
expand_moreGenerator bracket
expand_moreHydraulic lines at the servo-steering pump
M16 26.5532.45 lbf⋅ft
expand_moreVacuum pump
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 50°
expand_moreCarburetion
Exhaust recirculation pipe 16.9620.65 lbf⋅ft
expand_moreFuel-distributing pipe
All other modifications 16.9620.65 lbf⋅ft
expand_moreHigh-pressure pump pulley
M14 33.1940.57 lbf⋅ft
expand_moreInjection hoses
expand_moreAll other modifications
M12 16.2317.7 lbf⋅ft
M14 17.719.18 lbf⋅ft
expand_moreInjection nozzle (injector)
All other modifications 16.9620.65 lbf⋅ft
expand_moreInjection pump
expand_moreAll other modifications
High-pressure pump 16.9620.65 lbf⋅ft
Replace screws.
expand_moreCharging
expand_moreTurbocharger oil feed line
expand_moreOn the engine block
M12 10.3312.54 lbf⋅ft
expand_moreTurbocharger oil return line
M8 16.9620.65 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All other modifications 16.9620.65 lbf⋅ft
expand_moreCoolant pump pulley
All other modifications 5.9 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All other modifications 9.5911.8 lbf⋅ft
expand_moreCylinder head screws
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 33.19 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_moreValve cover
expand_moreAll other modifications
expand_moreAt the cylinder head
Bearing casing 16.9620.65 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll other modifications
First stage 17.719.18 lbf⋅ft
Second stage 60°
expand_moreCrankshaft central screws
All other modifications 238.23263.31 lbf⋅ft
Left-hand thread
expand_moreCrankshaft pulley
All other modifications 16.9620.65 lbf⋅ft
expand_moreDrive plate
All other modifications 106.21129.81 lbf⋅ft
Use new screws and tighten them crosswise.
expand_moreFlywheel
All other modifications 106.21129.81 lbf⋅ft
Replace screws.
expand_moreMain bearing
expand_moreAll other modifications
First stage 17.719.18 lbf⋅ft
Second stage 100°
expand_moreEngine control
Balance shaft timing chain tension rail 5.166.64 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
All other modifications 33.1940.57 lbf⋅ft
Camshaft timing chain slip rail 16.96 lbf⋅ft
Camshaft timing chain tensioner 16.96 lbf⋅ft
expand_moreCamshaft timing gear
expand_moreAll other modifications
First stage 21.3923.6 lbf⋅ft
Second stage 40°
expand_moreControl drive chain guide rail
At the cylinder head 7.38 lbf⋅ft
expand_moreControl drive chain tensioning rail
M6 7.38 lbf⋅ft
Control drive sprocket wheel 42.78 lbf⋅ft
expand_moreInlet camshaft wheel
expand_moreAll other modifications
First stage 21.3923.6 lbf⋅ft
Toothed wheel
Second stage 40°
expand_moreOutlet camshaft wheel
expand_moreAll other modifications
First stage 21.3923.6 lbf⋅ft
Toothed wheel
Second stage 40°
Toothed belt guard 7.38 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil drain plug
All other modifications 13.2816.23 lbf⋅ft
expand_moreOil filter housing
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
Oil pump 16.96 lbf⋅ft
expand_moreOil sump
expand_moreAll other modifications
M10 26.5532.45 lbf⋅ft
M6 5.97.38 lbf⋅ft
M8 16.9620.65 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All other modifications 5.97.38 lbf⋅ft
expand_moreCrankshaft sensor
All other modifications 4.437.38 lbf⋅ft
Exhaust gas temperature sensor 33.19 lbf⋅ft
expand_moreGlow plugs
All other modifications 9.5911.8 lbf⋅ft
expand_moreKnock sensor
All other modifications 11.814.75 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreAll other modifications
M10 33.1940.57 lbf⋅ft
expand_moreEngine mounting
expand_moreAll other modifications
M10 39.8348.68 lbf⋅ft
expand_moreM12
First stage 46.4756.79 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreTorque arm
expand_moreAll other modifications
M10 39.8348.68 lbf⋅ft
expand_moreM12
First stage 46.4756.79 lbf⋅ft
Replace screws.
Second stage 60°
Torque support bracket 39.8348.68 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_moreAt the turbocharger
Clamps 16.2319.18 lbf⋅ft
expand_moreExhaust manifold
All other modifications 16.2319.91 lbf⋅ft
Exhaust pipe 16.2319.18 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All other modifications 13.2816.23 lbf⋅ft
expand_moreStart system
expand_moreStarter
All other modifications 16.2319.18 lbf⋅ft
expand_morePower transmission tightening torques
expand_moreAxle drive
Drive shaft intermediate bearing 5.168.11 lbf⋅ft
expand_moreFront axle drive shaft
expand_moreCentral nuts
First stage 105.47116.53 lbf⋅ft
Replace and caulk the nut.
Second stage 90° detach.
Third stage 47.254.58 lbf⋅ft
Fourth stage 45°
Fifth stage 147.51280.27 lbf⋅ft
Propeller shaft intermediate bearing 16.2319.18 lbf⋅ft
expand_morePropeller shaft
M10 36.8844.25 lbf⋅ft
M8 22.8627.29 lbf⋅ft
expand_moreClutch
expand_moreClutch pressure plate
All other modifications 16.9620.65 lbf⋅ft
expand_moreClutch slave cylinder
expand_moreAll other modifications
With concentric slave cylinder 4.576.79 lbf⋅ft
Use new screws.
expand_moreDifferential
Differential oil drain plug 18.44 lbf⋅ft
Rear axle differential oil control screws 18.44 lbf⋅ft
expand_moreGear shifting
Selector cable linkage 14.0121.39 lbf⋅ft
expand_moreGearbox
expand_moreGearbox flange connection at engine
expand_moreAll other modifications
M10 26.5532.45 lbf⋅ft
M12 35.453.1 lbf⋅ft
Torque converter 33.1940.57 lbf⋅ft
expand_moreGearbox lubrication
Distributor gearbox oil drain plug 18.44 lbf⋅ft
Distributor gearbox oil filler screws 18.44 lbf⋅ft
expand_moreGearbox oil drain plug
expand_moreAll other modifications
With automatic 6-gear gearbox 40.57 lbf⋅ft
With manual transmission 12.54 lbf⋅ft
Use sealant.
expand_moreGearbox oil filler plug
expand_moreAll other modifications
With automatic 6-gear gearbox 17.726.55 lbf⋅ft
With manual transmission 17.726.55 lbf⋅ft
expand_moreOil control plug
expand_moreAll other modifications
With automatic 6-gear gearbox 4.435.9 lbf⋅ft
expand_moreGearbox mounting
expand_moreGearbox mounting
expand_moreAll other modifications
M10 39.8348.68 lbf⋅ft
expand_moreM12
First stage 46.4756.79 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreGearbox support
expand_moreAll other modifications
expand_moreAt the gearbox
First stage 46.4756.79 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreTransfer case
Transfer box onto transmission flange connection 16.2319.18 lbf⋅ft
expand_moreSuspension front tightening torques
expand_moreFront axle brake
Bleed valve 8.8513.28 lbf⋅ft
expand_moreBrake hose
At the brake caliper 10.3313.28 lbf⋅ft
Brake line 10.3313.28 lbf⋅ft
expand_moreFront axle brake caliper
On stub axle 112.11123.91 lbf⋅ft
All other modifications 18.4422.13 lbf⋅ft
expand_moreFront axle brake caliper mounting support
On stub axle 112.11123.91 lbf⋅ft
Front axle brake disc 4.435.9 lbf⋅ft
Wheel speed sensor 5.168.11 lbf⋅ft
expand_moreFront axle steering
Lower steering column joint 16.9620.65 lbf⋅ft
expand_moreSteering gear
expand_moreOn chassis subframe
First stage 83.34101.78 lbf⋅ft
Second stage 180°
Track rod end on stub axle 66.3881.13 lbf⋅ft
Replace nuts.
Track rod end on track rod 86.29105.47 lbf⋅ft
expand_moreFront axle suspension
Shock-absorber piston rod 19.9124.34 lbf⋅ft
Replace nuts.
expand_moreSuspension strut
Connection clamp at the suspension strut 46.4756.79 lbf⋅ft
expand_moreConnection clamp at the transverse control arm
First stage 33.1940.57 lbf⋅ft
Replace screws and nuts.
Second stage 90°
On chassis 26.5532.45 lbf⋅ft
expand_moreWheel suspension
expand_moreFront axle drive shaft
expand_moreCentral nuts
First stage 105.47116.53 lbf⋅ft
Replace and caulk the nut.
Second stage 90° detach.
Third stage 47.254.58 lbf⋅ft
Fourth stage 45°
Fifth stage 147.51280.27 lbf⋅ft
Stabiliser mounting at the stabiliser 66.3881.13 lbf⋅ft
Stabiliser mounting at suspension strut 53.164.91 lbf⋅ft
expand_moreStabilizer mounting at the subframe
expand_moreM12
expand_moreScrews
First stage 53.164.91 lbf⋅ft
Replace screws.
Second stage 90°
M8 16.2319.18 lbf⋅ft
expand_moreUpper transverse control arm
expand_moreOn chassis
First stage 39.8348.68 lbf⋅ft
Replace screws and nuts.
Second stage 45°
On stub axle 30.2436.88 lbf⋅ft
expand_moreTrack control arm lower
expand_moreOn chassis subframe
expand_moreFront
First stage 116.53142.35 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreRear
First stage 79.6697.36 lbf⋅ft
Replace screws.
Second stage 90°
On stub axle 59.7473.02 lbf⋅ft
expand_moreWheel hub wheel bearing
expand_moreOn stub axle
Wheel bearing unit 67.8682.61 lbf⋅ft
expand_moreWheels and tires
expand_moreTire pressure sensors
Union nuts 2.95 lbf⋅ft
Wheel attachment 79.6697.36 lbf⋅ft
expand_moreSuspension rear tightening torques
expand_moreRear axle brake
Rear axle bleeder valve 5.98.85 lbf⋅ft
Rear axle brake caliper 22.8628.03 lbf⋅ft
expand_moreRear axle brake caliper mounting support
expand_moreAll other modifications
M10 39.8344.25 lbf⋅ft
Rear axle brake disc 4.435.9 lbf⋅ft
Rear axle wheel speed sensor 5.168.11 lbf⋅ft
expand_moreRear axle suspension
Rear axle shock absorber piston rod 24.3427.29 lbf⋅ft
Replace nuts.
expand_moreRear axle suspension strut
expand_moreOn chassis
Support 19.9124.34 lbf⋅ft
Top 19.9124.34 lbf⋅ft
expand_moreOn rear axle
Bottom 95.88118.01 lbf⋅ft
expand_moreRear axle wheel suspension
expand_moreRear axle carrier
First stage 82.61101.05 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreRear axle longitudinal control arm
expand_moreScrews on chassis (M14)
expand_moreFront
First stage 99.57121.7 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn stub axle
expand_moreFront
First stage 73.0289.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreRear
First stage 70.0777.44 lbf⋅ft
Eccentric screw
Second stage 45°
Rear axle stabilizer at the axle control arm 53.164.91 lbf⋅ft
Rear axle stabilizer mounting 16.2319.91 lbf⋅ft
Rear axle stabilizer support at the axle control arm 53.164.91 lbf⋅ft
Rear axle stabilizer support at the stabilizer 53.164.91 lbf⋅ft
expand_moreTrack control arm upper
expand_moreAt the axle support
First stage 53.164.91 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn stub axle
First stage 57.5368.59 lbf⋅ft
Second stage 30°
expand_moreWheel hub wheel bearing
expand_moreAll other modifications
expand_moreOn stub axle
Wheel bearing unit 46.4756.79 lbf⋅ft
expand_moreWheels and tires
expand_moreTire pressure sensors
Union nuts 2.95 lbf⋅ft
Wheel attachment 79.6697.36 lbf⋅ft

When assembling your 2004 Alfa Romeo 159 it's important to tight threaded fasteners with Alfa Romeo prescribed torques using a torque wrench. If the torque values is lower then prescribed, bolt may unscrew itself and assembly may fall apart. If the torque value is higher then prescribed, bolt may simply break. The torque wrench allows you to tighten all bolts of the assembly with the same torque applied.

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Alfa Romeo 159 user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Alfa Romeo warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Alfa Romeo 159 service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Alfa Romeo 159 you're not only saving money, but also also improving your technical skills and learning something new.

Alfa Romeo 159 Series 1 model years

Units:
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